How to make a wire mesh

How to make a wire mesh with your own hands - Metalist's Handbook

The best fencing is a metal mesh fence. Unlike a regular picket fence, the mesh does not shade the plants, and it lasts much longer.

The posts for installing the grid can be of any kind. The most reliable and durable, of course, are reinforced concrete ones, which you can make yourself.

You can see about the columns here.

Now let’s look at two options for making the mesh itself. The most common sizes are mesh cells: 45x45, 60x60 and 80x80 mm. The first picture shows a fairly simple mesh-making device.

To avoid tangling, the wire is placed on a feed drum - this is an inverted bucket mounted on a wide board. The bucket is secured with a weight to prevent it from falling.

The wire from the drum is fed to a section of channel with three metal rollers; changing the position of the central roller regulates the wire tension.

How do you weave a mesh?

Before weaving the mesh, the wire is wiped with used machine oil.

You can pass it through oil, which is poured into a rigidly fixed box with inlet and outlet holes in the body slightly larger than the diameter of the wire.

The wire is then fed into a bending machine mounted on a platen. The end of the wire is bent to engage the knife.

Such a machine is made of a thick-walled metal pipe, in which a knife made of hard strip steel rotates.

A 4-5 mm spiral groove is cut into the pipe at an angle of 45 degrees to the axis. The pipe is then welded to a steel angle, which is attached to the base of the platform.

The knife is secured in the groove of the shaft with a screw or pin. For proper installation of the support, it is adjusted with washers.

Figure No. 1 shows the main parts.

The shaft should rotate freely, the gap between the pipe walls and the knife should be 0.5-1 mm. The wire enters the top of the receiving drum.

Weaving sequence. The end of the wire is bent in the shape of a hook half the length of the cell. Pull the wire through the groove of the pipe and attach it to the edge of the knife.

Rotate the handle until the wire takes on a wave-like shape. The wavy workpiece coming out of the machine is cut on the work table. The mesh is wound onto a shaft (receiving drum).

It should be noted that from 1.45 meters of wire you get 1 meter of mesh.

Before stretching the mesh, you should join its individual pieces together. It will be easier to do this if you unscrew the outer wire. Having attached the ends of the mesh to each other, they are connected with the removed wire.

The connected mesh can be installed between the posts already on the fence. It is more convenient to install when wooden slats are mounted on the posts. The mesh is stretched and nailed.

Otherwise, great efforts will be required to tension the mesh.

For tensioning, you can use a threaded tension coupling or beam by twisting a strong double rope, for which you need to have a support for which the coupling or beam can be hooked (post, tree, wall).

After installing the mesh, it is advisable to paint it. When painting, it is more convenient to work together on both sides of the fence, helping each other. In this case, it is better to use a brush, as, unlike a roller, it is easier to paint hard-to-reach places such as weaves.

Such a device is simply necessary for gardeners and vegetable gardeners when they need to fence off a large area. In this case, it makes sense to have such a device.

But what to do when there is no need to fence off large areas? You just need, for example, to build cages for keeping rabbits, nutria, birds, etc.

There is a way out in this case too.

The mesh can be made in the following way.

To do this, you need to have a rigid plate (Fig. 2), the thickness of which should be slightly greater than the thickness of the wire, and the width should be equal to the size of the mesh cell.

The wire is wound in tight turns onto the plate.

In this case, the best choice, of course, is soft metal wire, but if you only have hard steel wire, it’s not a big deal.

The wire is heated and allowed to cool slowly. When it is completely wound onto the plate, it is removed and each turn is unbent at an angle of 90° to the previous one.

Then the resulting snake is connected by screwing it with the links of another workpiece in the form of the same snake. Thus, by stringing the blanks one after another, we obtain a mesh of the required dimensions.

If the wire is springy and the coils bend after removal, then you should lightly tap them with a hammer.

Bookmark: permanent link.

Source: https://ssk2121.com/kak-sdelat-setku-iz-provoloki-svoimi-rukami/

How to make a wire mesh with your own hands

Builder 4th category

Chain-link is a woven metal mesh with cells in the form of rectangles or diamonds. It is widely used for the manufacture of fences or enclosures. The main advantages of the material are low price, ease of installation, and structural strength.

A machine for chain-link mesh can be easily purchased, but some craftsmen prefer to make the equipment with their own hands.

A machine for making chain-link mesh will help us reduce costs during mass production

Types of equipment

Before you make a purchase, you need to know the advantages and disadvantages of different types of devices. There are three types of chain-link mesh production machine: manual, semi-automatic and automated.

Hand tools

Such devices are best suited for personal use. The equipment is compact and can be easily placed in a small room. This chain-link machine makes spiral-shaped blanks from wire, and weaving the mesh is done by hand.

The structure includes a frame and a screw. The latter is presented in the form of a bending shaft. The movement is carried out by rotating the lever; more advanced models are often equipped with a gearbox, which facilitates the procedure. While moving, the screw makes spiral blanks from wire.

Before starting work, you need to cut the wire into equal lengths. The length of the workpieces determines the height of the mesh; the size of the cells depends on the parameters of the screw, which are selected individually for each case.

In this video we will look at how to make a chain-link mesh with your own hands:

The maximum wire diameter that can be worked with manual equipment is 3 mm, the mesh size varies from 30 to 60 mm. An experienced worker can weave about 50 m of mesh in one shift. It should be noted that such structures are not designed to work on an industrial scale , because they have a low safety margin.

The purchase of equipment is justified if you plan to install fencing at home.

The best option on the market today is the BMP machine. It is simple and reliable in operation, characterized by compactness and light weight; the operator does not require special skills before starting work. The price of such a unit is about 17-20 thousand rubles.

Semi-automatic device

The most famous semi-automatic machine for the production of chain-link is ACP 15/2. The operation of the device must be under the control of an operator , who not only monitors the production, but also takes a direct part in the process. The equipment is characterized by ease of operation, ease of setup, compact dimensions and low cost.

The device can be used on production lines that are located in small areas. The unit independently bends the ends of the wire, winds the fabric, stops and cuts.

The device is a modern, improved model, has high performance, and is much quieter than its predecessors.

The machine makes products that meet all the requirements of GOST 5336-80. The mesh is produced with cell sizes from 2 to 6 cm, knitting is carried out in one wire. With such indicators, setting up the device is quite simple. The height of the finished chain-link roll is no more than 2 m, however, you can configure the equipment so that the maximum length is 3 m.

The production of building materials is carried out under microprocessor control. The system is equipped with a continuous supply of fluid for lubrication and cooling. With their help, the operating life of the device is at least 1000 rolls.

If production failures occur (wire jams), the system stops, but the established settings are not lost.

Advantages of ACP 15/2

The model is easy to operate and reliable in operation. One operator can simultaneously service several identical installations. The device has a number of positive characteristics:

1. Reliable operation of the mechanical part is due to the use of a one-piece gear motor design instead of individual parts.
2. The coolant is supplied using an emulsion pump. As a result, the service life of the device is significantly increased.
3. The guide bushings that supply the source material are equipped with inserts made of hard alloys, so they do not require replacement during the entire operating time of the device.
4. The machine is equipped with a special system that improves weaving performance. This function is achieved due to the reduction of downtime between technical stages in the operation of the machine.
5. The unit does not require fastening to the floor during installation.
6. ACP 15/2 is characterized by high maintainability.

Source: https://MyTooling.ru/instrumenty/kak-sdelat-setku-iz-provoloki-svoimi-rukami

Chain-link mesh - do it yourself

The best fencing is a metal mesh fence. Unlike a regular picket fence, the mesh does not shade the plants, and it lasts much longer. The posts for installing the grid can be of any kind. The most reliable and durable, of course, are reinforced concrete ones, which you can make yourself. You can see about the columns here.

Now let’s look at two options for making the mesh itself. The most common sizes are mesh cells: 45x45, 60x60 and 80x80 mm. The first picture shows a fairly simple mesh-making device.

To avoid tangling, the wire is placed on a feed drum - this is an inverted bucket mounted on a wide board. The bucket is secured with a weight to prevent it from falling.

The wire from the drum is fed to a section of channel with three metal rollers; changing the position of the central roller regulates the wire tension.

How do you weave a mesh?

Before weaving the mesh, the wire is wiped with used machine oil. You can pass it through oil, which is poured into a rigidly fixed box with inlet and outlet holes in the body slightly larger than the diameter of the wire. The wire is then fed into a bending machine mounted on a platen. The end of the wire is bent to engage the knife.

Such a machine is made of a thick-walled metal pipe, in which a knife made of hard strip steel rotates. A 4-5 mm spiral groove is cut into the pipe at an angle of 45 degrees to the axis. The pipe is then welded to a steel angle, which is attached to the base of the platform. The knife is secured in the groove of the shaft with a screw or pin. For proper installation of the support, it is adjusted with washers.

Figure No. 1 shows the main parts.

The shaft should rotate freely, the gap between the pipe walls and the knife should be 0.5-1 mm. The wire enters the top of the receiving drum.

Weaving sequence. The end of the wire is bent in the shape of a hook half the length of the cell. Pull the wire through the groove of the pipe and attach it to the edge of the knife. Rotate the handle until the wire takes on a wave-like shape. The wavy workpiece coming out of the machine is cut on the work table. The mesh is wound onto a shaft (receiving drum). It should be noted that from 1.45 meters of wire you get 1 meter of mesh.

Before stretching the mesh, you should join its individual pieces together. It will be easier to do this if you unscrew the outer wire. Having attached the ends of the mesh to each other, they are connected with the removed wire.

The connected mesh can be installed between the posts already on the fence. It is more convenient to install when wooden slats are mounted on the posts. The mesh is stretched and nailed. Otherwise, great efforts will be required to tension the mesh. For tensioning, you can use a threaded tension coupling or beam by twisting a strong double rope, for which you need to have a support for which the coupling or beam can be hooked (post, tree, wall).

After installing the mesh, it is advisable to paint it. When painting, it is more convenient to work together on both sides of the fence, helping each other. In this case, it is better to use a brush, as, unlike a roller, it is easier to paint hard-to-reach places such as weaves.

Such a device is simply necessary for gardeners and vegetable gardeners when they need to fence off a large area. In this case, it makes sense to have such a device. But what to do when there is no need to fence off large areas? You just need, for example, to build cages for keeping rabbits, nutria, birds, etc. There is a way out in this case as well.

Terol Torg company: 3D fencing, gates, roller shutters

Home production of chain-link mesh is important for both commercial and personal purposes. It is advisable to make it manually for the household to create cages for rabbits and various enclosures. If you need large volumes, it is better to order a ready-made PVC mesh.

To make chain-link mesh at home, there are two key methods: with and without a machine. At the same time, you can also create the machine yourself, since it is a structurally simple mechanism.

making chain-link mesh at home

How to make a chain-link mesh without using a machine

It is quite possible to make a chain-link without a special machine, although the process will be quite labor-intensive. The material can be used metal wire or plastic.

Weaving a chain-link mesh from wire implies a clear algorithm of actions:

• We select a tool with which we will give precise bends to the wire.
• Selects a wide wooden board, the length of which is equal to the width of the future product.
• We drive nails into the board, observing a checkerboard pattern. Remember that the size of the cells depends on the distance between the nails.
• We cut rods of equal length using soft steel wire.
• We put on work gloves.
• We slowly bend the wire around each nail.
• The blanks are connected by weaving them into each other and rotating one of the rods around its axis, similar to screwing.

There is another way of weaving without a machine. For it you will need:

• Wire cutters that will be used to cut the wire into equal parts.
• Wire made of aluminum or other metal that can be deformed.
• Rulers made of wood or an electrode bent in half.

Next follow the instructions:

• Take a ruler or electrode and wrap the wire tightly around it. The turns should be located close to each other.
• Recheck the bends. Please note that the width of the ruler determines the size of the cells in the grid.
• Remove the wire, wind the second rod. Please note: you only need to wind in one direction.
• Stretch the removed blanks to equal width.
• Thread the resulting zigzag spirals into each other, making rotational movements.
• It is better to secure the first and last rows to avoid the mesh from falling apart.

It is possible to produce decorative chain-link mesh from plastic. To do this you need:

• Plastic tape 3-5 mm wide or a long plastic tube of small diameter (2-3 mm). This material can be made from an ordinary plastic bottle.
• Alcohol lamp.
• Ruler.

To create a plastic chain-link, follow these steps:

• Draw squares on the ruler that will serve to orient the tape.
• Use a clothespin to secure the edge of the tape or tube to the ruler.
• Wind the material onto the ruler, heating each bend over an alcohol lamp for one second.
• Secure the edge and once again pass the workpiece over the flame of the alcohol lamp.
• Remove the workpiece.
• Next, all that remains is to assemble the workpieces into a grid using rotational movements and secure them to the holder pins.

Using and making a homemade machine

Producing chain-link mesh at home using a machine is much easier and faster. Buying such a machine is expensive, but making it yourself is much cheaper. To make a machine for making chain-link mesh, you will need:

1. A piece of pipe.
2. Metal pieces from different types of metal.
3. Plate.
4. Bearing races.
5. Welding device.
6. Bulgarian.
7. Rollers.
8. Metal corners.
9. File.
10. Chalk.
11. Rope.
12. Sandpaper.

The most important part of the machine is the coiling unit. It consists of a screw and a knife with which the wire is curled. The size of the cells depends on the format of these components. Rotating, the knife creates turns of a certain size, and the auger sets the distance between them (pitch). A flat strip of steel acts as a coiling plate. At one end there should be a hole for the handle.

The auger is a hardened steel pipe with a spiral slot. In order to get such a groove, use a rope and chalk: attach a rope, outline it with chalk. Next, cut a slot according to the outlined pattern.

Go over the cut with files and final sand with sandpaper. The length of the pipe should be sufficient to lay 3 full turns. There should be a space of no more than 1 mm between the knife and the pipe, otherwise the wire will be snagged.

In this case, the knife should rotate absolutely freely, and its end should protrude 1-2 cm from the pipe.

For easy sliding of the wire, the corners and grooves must be well rounded and treated with oil.

You need to cut 2 pieces from a metal corner, equal in length to the pipe. We weld them to the pipe so that it seems to be located between them. This structure is fixed to the base by screwing it to the working surface through special holes. Place the machine itself so that it is convenient for you to rotate the handle, parallel to directing the spiral. Do not allow the workpieces to become tangled under any circumstances.

You can insert a piece of pipe into the center of the skein and attach a weight to the end of the wire by passing the end through the tension rollers. This helps get rid of wire ringing. The distance between the rollers is set using a screw.

Before large-scale production use of the machine, you need to check it by passing the wire through the device. If you get an even row with the desired shape and size of the cells, then the machine is assembled correctly.

do-it-yourself manual machine for chain-link mesh

Production of chain-link mesh as a business

You can make a good business in the home production of chain-link because of the demand for the product. They need it:

• Owners of cottages and gardens. The area is clearly visible through the mesh: if the owner is away with his neighbors, he still controls what is happening on his territory. The product is also needed as a support for a hedge.
• Animal farm owners. Chain-link is used for cages and enclosures.
• Enterprises using such mesh as a fence. The high strength of the wire used ensures the correct operation of the security service.
• Construction companies.

The business of selling chain-link mesh will always be profitable. In addition, there is little competition in this area.

This business has a number of advantages:

• Small starting capital. The purchase of materials is affordable for people of average income. This eliminates the need for bank loans and reduces payback time.
• Small production areas. At the start of a business, a room the size of a regular garage is enough. There is no need to create special conditions for storing products.
• Gradual increase in production and profit with the arrival of new clients.

The greatest demand for chain link is established in April-October, but you can start a business at any time of the year. The business itself is profitable, low-cost and profitable if you approach its organization correctly.

Source: https://terol.by/informatsiya/stati/izgotovlenie-setki-rabitsy-v-domashnikh-usloviyakh/

How to make a metal mesh with your own hands?

Home production of chain-link mesh is important for both commercial and personal purposes. It is advisable to make it manually for the household to create cages for rabbits and various enclosures. If you need large volumes, it is better to order a ready-made PVC mesh.

To make chain-link mesh at home, there are two key methods: with and without a machine. At the same time, you can also create the machine yourself, since it is a structurally simple mechanism.

: making chain-link mesh at home

Making a copper mesh with your own hands - Website about

Surely many people at their dacha have a coil of copper wire lying around in the notorious box with the code name “It’s a pity to throw it away,” and maybe more than one. We tell you what and how you can make from copper wire.

The technology for making wire “as we know it” has been known since the 7th century. Wire is produced by so-called drawing - pulling metal through a hole of small diameter. In skillful hands, this material can not only become an original decorative item, but also help in the fight against late blight, and also serve as plant nutrition.

Method 1. Copper wire against late blight on tomatoes

Let us immediately warn you that the method described below is only suitable for the prevention of late blight. To treat plants affected by this insidious disease, more serious measures must be taken.

To prevent late blight in tomatoes, use the following “folk” method. Take a copper wire 1 mm thick and sand it until shiny with fine sandpaper or a knife (this must be done to remove the protective PVC sheath from the wire). Cut the peeled wire into pieces 3-4 cm long.

In order to “get” the wire of the required diameter, you can use a single-core installation wire.

It is most effective to carry out the procedure 2 weeks before planting the seedlings in the ground, but if the moment is missed, you can do it at any other time. It is not recommended to use the method within 2 weeks after planting the plant in the ground, since the seedling needs to cope with “post-transplant stress” and does not need unnecessary stress.

So, use a piece of copper wire to pierce the stem through a little below the first true leaf. Gently bend the edges of the wire down.

If the wire is too thin (less than 1 mm in diameter), first pierce the tomato stem with a needle or awl, and then insert the wire into the hole.

Pretty soon the wound on the tomato will heal, and the plant will begin to receive additional protection from late blight. It happens like this: juice continuously moves along the stem of the plant from bottom to top, and when it interacts with the wire, it is saturated with copper ions, which are subsequently transferred along with the juice to all parts of the plant. This copper “grafting” has a beneficial effect on the disease resistance of tomatoes.

Method 2. Copper wire against late blight

There is another option for using copper wire to prevent late blight of tomatoes. Its essence lies in the fact that the wire is stuck into the soil next to the plant at a distance of 40-50 mm around the bush. The advantage of this method is that it can be used immediately after planting the seedlings in the ground, since the tomato stem remains unharmed.

Method 3. Copper wire as a fruit growth stimulator

To speed up the fruiting of various crops (including tomatoes), the ringing method is used. To “ring” a plant, you need to wrap the stem of the plant with copper wire (preferably thin) at a height of 3-5 cm from the soil.

The champion among wires in terms of the amount of copper wire is the antenna cable.

It is important not to overdo it and accidentally cut the stem. This method will ensure that more nutrients are supplied to the fruits than to the roots of the plant.

Method 4. Copper wire for fruit trees

Some gardeners use copper wire to protect fruit trees (pears, apple trees, etc.) from diseases and strengthen the immune system. To do this, a small piece of wire (preferably thick) is driven into the trunk of an adult tree, and covered with garden varnish on top. The wound will heal over time, and the metal will “feed” the tree with useful microelements.

Method 5. Copper wire for gartering grapes

One of the obvious ways to use copper wire in the country is to use it to make trellises. The advantage of copper wire is that it will not break over time like rope or rust like iron wire. In addition, over time, the wire will begin to feed the grapes with microelements.

The optimal wire thickness for tying vines is 2-4 mm.

Method 6. DIY copper wire jewelry

Wire is the favorite material of many needlewomen. Of course, this material can take any shape and still “hold” it.

Jewelry made from metal tubes (the prototype of modern wire) were popular back in the days of Ancient Egypt.

It is better to purchase copper wire for handicrafts in a specialized store, since wire of different thicknesses is suitable for different types of products.

Recommended copper wire diameter for different products
Product	Wire diameter, mm
Base for a bracelet or necklace	1-1.4 mm
Ring base	from 1.3
Earrings (bases for earrings)	0,8-1
Pins, pins (fastening elements)	0,6-0,8
Braid	0,4
Clasp	1,3-1,5

For knitting or beading, wire 0.3 mm thick is suitable.

Soft copper wire is best suited for needlework. It should be borne in mind that such wire is easier to break, so for the manufacture of larger products you need to take a stiffer wire.

Method 7. Interior items made of copper wire

From wire you can make original interior items that will look good not only in the country, but also in a city apartment. A little inspiration, patience, a coil of copper wire - and your home will be decorated with a stylish lampshade, basket, panel and other interesting things.

Decorative items for the kitchen are made from tinned wire because it does not oxidize. For other crafts, regular enameled copper wire is suitable.

Wire can be combined with other materials - it looks organically “in duet” with fabric, wood, paper, glass.

There are plenty of ways to use wire in the household, so don’t let it sit idle – put this multifunctional material to use!

Source: https://xn--d1aspaq3c.xn--p1ai/prochee/delaem-mednuyu-setochku-svoimi-rukami.html

How to make a wire mesh?

Wire mesh is widely used to create temporary and permanent fences in summer cottages, it is used to strengthen concrete building structures, and cages and enclosures for livestock and poultry farms are also made from chain-link. In addition to those listed, there are many other areas of application of this material.

Various types of chain-link mesh are widely available on the market, however, in some cases it makes sense to make it yourself. Moreover, the technology and production conditions are not particularly complex.

If you have minimal equipment, you can weave mesh in small quantities for your own needs, for example, to make cages for rabbits or a temporary fence in a country area.

Some acquire automated equipment and begin production on an industrial scale with the aim of further marketing chain-link rolls.

Hand weaving

Chain-link mesh can be woven without the use of mechanical devices or automatic devices. These methods have very limited throughput but are suitable for use when large volumes are not required.

In the first case, a wooden ruler or electrode is wrapped end-to-end with wire blanks of the same length. Then the resulting wire spring is straightened.

Zigzag spirals are threaded into each other using rotational movements, and thus a mesh fabric is formed.

The next method involves using a wooden board. Nails are driven into it in a checkerboard pattern, which the wire bends around. The size of the cells corresponds to the distance between the nails, and the length of the board is equal to the width of the finished canvas.

Hand weaving machine

Manufacturing speed and productivity increase significantly with the mechanical weaving method. In this case, fur is used. a machine that you can make yourself. For work you will need:

• pipe part;
• metal plate;
• bearing races;
• metal corner;
• rollers;
• Bulgarian;
• welding device.

Using the listed tools and materials, a structure is made that includes the following elements:

• base (small bed);
• plates;
• in the form of a pipe with through puzzles;
• forge mechanism for tensioning wire;
• shaft with handle.

The main part of the device is the winding unit, which consists of a screw and a knife. The procedure for assembling the machine, the necessary diagrams and drawings are freely available on the Internet.

Technology, materials and process of mechanical weaving

The end of the wire is bent into a hook. The resulting workpiece is directed through the groove and connected to the knife in the auger. The device is rotated using a lever until the wire blank takes on a wave-like shape. While the machine is operating, the wire is woven into the previous turn. In this way, a mesh fabric is created.

The use of an automatic machine eliminates manual mechanical labor and increases productivity. It is recommended to purchase such an installation for commercial use and industrial production.

If you plan to make a chain-link fence, then it is recommended to use wire with a protective coating for weaving. The mesh with a hot-dip galvanized surface is not subject to corrosion and is also durable. Its service life is 20 – 25 years.

It may make sense not to produce wire mesh yourself, but to buy ready-made products from a reliable manufacturer.

To make a final decision, it is recommended to conduct simple research on the economic feasibility of your own production of wire mesh.

Source: https://cetka.info/stati/kak-sdelat-setku-iz-provoloki.html

Production of chain-link mesh at home (January 2020) - vipidei.com

Chain-link mesh was invented in Germany back in the 17th century. As often happens, it got its name from the name of its creator. Then the technology of weaving a simple and reliable design was patented by the Americans.

However, whoever was the progenitor of this invention, it still has not lost its relevance. Manufacturing mesh netting today is quite possible as a business at home.

Machines have improved since then, so the technology has become accessible to any craftsman who wants to make money.

Structurally, the chain-link mesh is a series of springs fastened together. Each such spring is individually called a line. In longitudinal section it has the shape of an oval. It's like an ordinary round spring, only compressed on both sides.

The material for production is wire. The most commonly used diameter is from 1.6 to 2.2 mm. A spool of such material costs an average of $600, although you can always talk to the supplier. They may vary prices depending on supply volumes.

As an option, you can consider making a colored chain-link mesh. For this you will need painted wire. The demand for it, however, is less than for ordinary unpainted mesh. Such fencing is most often made to order.

Then you can choose the color according to the buyer’s wishes.

What equipment should I use to make chain-link mesh at home?

Now let's move on to what a machine for the artisanal production of chain-link mesh is. As mentioned above, the point of its operation is to form spirals. When fed to the working body, the wire should not twist.

A tension mechanism is used for this. All stitches must be sewn with the same tension. Otherwise, the canvas will warp. It is important to regularly lubricate the machine during operation.

Machine oil will ensure uniform movement of the wire and the finished web.

You can make a machine for chain-link mesh yourself at home. You don't need any complicated parts for this. Here is a list of what will be needed:

1	Part of a metal pipe.
2	Metal plate.
3	Metal pieces.
4	Bearing races.
5	Rollers.

The tools you will need are a grinder, a welding machine, a file and sandpaper.

The machine has a handle that rotates. It needs to be positioned so that the master is comfortable. The second hand is usually not idle either. She guides the woven stitch into the fabric.

The main part is the screw bushing. The dimensions of the cells of the future product will be equal to its diameter. This knot is called a winding block. Its components most often fail, so you need to take care of quality materials and workmanship. The auger is needed to set the distance when the wire is wound.

It is made of steel pipe. You need to put grooves on it. The wire for the chain-link mesh will then be laid in them. First, the pipe is marked using a wound rope and chalk. Using a grinder, a recess is cut out from the resulting drawing. It is carefully sanded and polished. The end of the wire is fixed to a steel plate.

It connects to the handle.

The coiling block is welded to two corners. Then the entire structure is installed on the base. To ensure even tension on the chain-link mesh, the wire is passed through rollers. They are secured with screws. The wire should not get tangled or twisted.

Before starting work, you need to make a test line. The wire is inserted into the coiling unit and the twisting process begins. If the spring turns out to be even with identical cells, then the machine is made correctly. Otherwise, the device is adjusted by tension on the rollers.

To increase productivity at home, you can connect an electric motor to the machine. Often craftsmen modify it with a counter for the number of turns and other automatic elements. The work table can be supplemented with a pipe onto which the finished canvas will be stretched. Uniform tension is achieved through a series of weights.

We develop business

Such a home business has a number of advantages:

1	There is no need to invest in large production areas. You can start in a regular garage.
2	You can start a business with very small investments, which are accessible to a person even with average income.
3	The fencing industry always has the potential to expand its range and develop.

As for more professional equipment, which can also be installed at home, it can be a semi-automatic machine. You can buy it for 1 thousand dollars or more. It occupies only 2 square meters. meters of area. Its productivity is 250 linear meters of chain-link mesh, 1.5 meters wide. If sales of products are established, then even such professional equipment will pay for itself within 12 months.

Step-by-step opening plan

Where should a businessman who wants to organize his own chain-link production enterprise start:

1. Rent a suitable room.
2. Register with government agencies.
3. Purchase production equipment.
4. Hire personnel based on production volumes.
5. Purchase raw materials and begin the production cycle.
6. Conduct an advertising campaign.

How much can you earn

Let's start with the fact that the wholesale cost of 1 square meter of material is about 100 rubles. Accordingly, from 1 machine we get 250 meters, which brings 25,000 rubles in dirty revenue. This will be 750,000 per month if continuous production is organized, but the net profit will be no more than 250-300 thousand, taking into account all costs.

How much money do you need to start a business?

The costs of organizing a small enterprise will be at least 500,000 rubles, of which 300,000 are associated with the purchase of equipment, the remaining 200 are needed to purchase a batch of metal and organize a business.

What is the OKVED code for the manufacture of chain-link mesh?

With “manufacturing industries” there is a code that corresponds to our business: 25.93 “Manufacture of products from wire, chains and springs.”

What documents are needed to open

If full-fledged production is planned, we open an LLC, if the owner plans to enter into agreements with wholesale contractors. List of documentation for opening an enterprise:

1. Application for the creation of a limited liability company.
2. A decision signed by the founders on the formation of an LLC.
3. Fiscal receipt for payment of state duty.
4. Supporting documents for the payment of authorized capital.
5. Notarized articles of association with articles of association.

You can prepare the entire documentation package listed above yourself, but to save time and avoid errors during registration, we recommend that you seek help from professional intermediary companies that deal with the preparation of such services.

Which taxation system to choose for the manufacture of chain-link mesh

Starting a business - a simplified taxation system will be the best option. We bring to your attention the simplified tax system - “Income minus expenses”. This is due to the fact that in the course of operating a manufacturing enterprise, fixed and variable expense items inevitably arise. The only requirement under this taxation system is documentary evidence of all expenses incurred. The tax rate will range from 5% to 15%.

Do I need permission to open?

The business requires all the permits that come with a manufacturing facility:

• fire department approval;
• permission from the sanitary and epidemiological service;
• approval from the regional consumer supervision authority.

To enter other markets, you can undergo certification, which will indicate the international quality of the products.

Chain-link mesh production technology

To produce this type of mesh, low-carbon steel, galvanized or stainless steel wire is used. It is made on a special machine that can twist spirals using a special technology. As a result, the product takes on the appearance that we are accustomed to seeing. The mesh varies in cell shape: woven square or rhombic.

Then it is wound into rolls 10 meters long and 1.5 meters wide. The customer can request the height according to his individual wishes. The ends of the rolls are either folded or wrapped in thick paper for easy transportation.

Such a business will be a good choice for those who have not previously encountered the opening of production. The area for the workshop itself may be small, but space is required to store the finished mesh. The productivity of the machine can be 200-250 meters of product per 1 shift. For sales, advertisements, market points, and construction stores are used. It makes sense to find 1-2 small wholesale buyers by offering a good discount.

Source: https://vipidei.com/proizvodstvo/stroitelstvo/izgotovlenie-setki-rabicy-v-domashnix-usloviyax/

A simple device for weaving a chain-link mesh

Device for weaving mesh netting

Chain-link mesh is used to make a metal fence, which is many times superior in performance to the same picket fence. To install a metal fence, both steel poles and poles made of asbestos-cement pipes or, in extreme cases, wood can be used.

Moreover, if you make a chain-link mesh at home, you can save a lot. However, to make it you will have to make a simple device from a thick-walled pipe in which a steel knife will rotate. However, let’s not get too far ahead of ourselves, and on the website samastroyka.ru we will look at a simple but convenient device for weaving a chain-link mesh at home.

What wire to use for weaving a chain-link mesh

To make a chain-link mesh for a fence, it is better to take soft wire with a diameter of 2.2 mm. The soft wire bends very well and is easy to work with.

When making a chain-link mesh, 1.45 meters of wire produces approximately 1 meter of wavy wire. So, for example, to produce 25 sections of chain-link mesh, 1 m each, with a cell of 80 by 80 mm, a coil of wire 36 meters long is needed.

The most used chain-link mesh has the following cell sizes: 45x45, 60x60, 80x80 mm. Before making a chain-link mesh at home, wipe the wire with a cloth soaked in machine oil.

Do-it-yourself device for weaving a chain-link mesh

To make a machine for making chain-link mesh, you will need a thick-walled steel pipe, in which you will need to cut a spiral-shaped groove, 4-5 mm wide, at 45 degrees to the axis. Closer to the edge of the pipe, at a distance of 5 cm, the spiral groove ends with a hole for the wire.

In the pipe itself, on a long handle, a knife is installed, which is made of a strip of hard steel. In the process of making mesh, the wire is wound onto a knife, passes through a spiral groove and takes on a wave-like shape.

For all its apparent complexity, the process of weaving a chain-link mesh is not too complicated; you just have to figure it out once, and the work will go like clockwork.

Below is the sequence of work on weaving a chain-link mesh at home:

• The end of the wire from the coil is bent to the shape of a hook, after which it is pulled through a spiral groove and attached to a steel knife;
• By rotating the handle, at the end of which there is a steel knife, the wire is pulled through the drum until it becomes wavy and of the desired length;
• Then a piece of wire is cut according to the height of the future fence;
• When enough pieces of wire have been cut, they are connected together on the work table;
• Before stretching the mesh, the individual pieces are joined together.

Thus, using this device, you can easily make a chain-link mesh at home.

How to attach chain-link mesh to poles

It was said above that to make a metal fence from a chain-link mesh, iron, wooden or asbestos-cement posts can be used. The method of attaching the mesh to the posts depends entirely on the materials used to make them.

So, for example, if the mesh is attached to wooden supports, then it is nailed or screwed with wood screws through wide washers. You can pre-weld special hooks to the iron posts, which would be convenient to hook the mesh onto.

Also, wooden crossbars can be mounted to metal poles. Then the process of attaching the chain-link mesh will be no different from attaching it to wooden posts.

Source: https://samastroyka.ru/ustrojstvo-dlya-pleteniya-setki-rabicy.html

How to make a machine for making chain-link mesh with your own hands and what offers are on the market

Chain-link is a woven metal mesh with cells in the form of rectangles or diamonds. It is widely used for the manufacture of fences or enclosures. The main advantages of the material are low price, ease of installation, and structural strength.

A machine for chain-link mesh can be easily purchased, but some craftsmen prefer to make the equipment with their own hands.

A machine for making chain-link mesh will help us reduce costs during mass production

Automated designs

The automatic spa equipment has proven itself well; a machine is used for the production of chain-link with cells in the form of squares and rhombuses ranging in size from 2 to 6 cm. For the production of mesh, the starting material is galvanized and black wire with a diameter of 1-3 mm.

All production stages are carried out automatically, without human assistance. The operator only needs to visually monitor the work process and carry out the initial setup of the settings.

Automatic unwinding of the source material, weaving of the chain-link, one-sided bending of the ends, and winding of the finished building material into a roll occur. In addition, the unit stops if the wire gets tangled in the spool or guide pipe. The device kit includes:

• three sets of matrices that allow you to create a grid with cells of different sizes;
• cooling system;
• device for unwinding wire;
• guide tubes;
• registration certificate;
• user manual.

Select a mesh production machine depending on your production needs

The peculiarity of the devices is their performance and size. For example, the SPA-01 machine can produce 70 m2 of chain-link in an hour, and the SPA-04 can produce at least 180 m2. All models are equipped with a programmable controller, which sets the program for settings and controls the functioning of the machines.

To facilitate unloading and delivery of the unit, the winding mechanism can be detached and transported assembled.

In addition, the electrical part is initially placed separately; its installation is carried out directly at the site where the material will be manufactured.

Mesh production on units

Before starting work, the operator loads the wire into the receiver and sets a program for the controller, entering the required mesh parameters into the device’s memory. After these manipulations, the system starts up.

During operation, the wire from the coil in the receiver is unwound with a special device and pulled to the machine, where blanks are formed from it. The process is carried out by winding the source material onto a screw.

The finished spirals are sent to the guillotine for further trimming. Next, one end is bent into the shape of a hook. The length of the latter is equal to half the size of the cell.

The resulting workpieces are pulled through a continuously rotating shaft. The gripping device holds the coil and stretches it under pressure. Then the next workpiece is woven into the one being held.

This is how cells are formed. When a new piece of source material is ready, the previous piece is released and wound into a roll. When the required length of the latter is reached, the material is sent for automatic treatment with lubricants, and then to the warehouse.

Making the device yourself

Making a hand-held device yourself is not as difficult as it seems at first glance. First you need to make a winding bar from steel; its dimensions are shown in the diagram.

This design will be able to form spiral blanks for a mesh with cell sizes of 5x5 cm - these are the most common parameters. In addition to the bar, you need to make a winding device with which the pitch will be set.

To do this, you need a metal pipe with an internal diameter of 35 mm and an external diameter of 50 mm. Then spiral-shaped grooves are made on it, the width of which is 7-8 mm, the pitch is 72 mm. The work can be carried out using a grinder or a lathe.

The next step is to put on the coiling structure and attach it to the bar. The resulting workpiece should rotate and be fixed freely. The best option is to install it on ball bearings or make a stand from a profile.

: installation of a fence made of gitter mesh.

After carrying out the described manipulations, all the parts are assembled into a single structure and then mounted on the corner of the table. The technology for producing chain-link is simple: the end of the wire is inserted at a right angle into a groove on the bar, then rotation is carried out using a handle, as a result of which the source material is bent to the specified dimensions.

A machine for making mesh netting is a popular piece of equipment with which you can organize your own business. At the initial stage, capital investments will be required to purchase the device, but if you organize sales of finished products, the purchase will soon pay off.

Source: https://zaborprofi.com/instrument/obzor-stanka-dlja-setki-rabicy.html

How to make a homemade machine for weaving a chain-link mesh - Magazine

Chain-link mesh is the best material for fencing. The production of such material is not too complicated, but the masonry mesh will need to be welded - because of this it is considered not so easy to manufacture.

Machine functionality

In order to start making a chain-link mesh, you must first make a machine for weaving this very mesh. There are automatic and semi-automatic machines.

The most important advantage of such a mesh is that it is made without welding. If you need to make something at home from such a mesh, then in any case it is not a large volume, which greatly simplifies the task. And yet, how is a machine made to produce chain-link mesh?

The machine is responsible for the formation of the spiral and wire. It is necessary to make a mechanism so that it tensions the wire by twisting it. If the spiral is twisted too much, it will not allow it to be woven into the fabric.

Because of this, the product itself may be defective. During production, the wire constantly rubs against the machine part. The productive mesh machine must be lubricated to prevent this action.

What do you need to make a machine?

To produce a chain-link mesh yourself, you will need to stock up on such tools.

• piece of pipe;
• file;
• plate;
• sandpaper;
• metal pieces;
• chalk and rope;
• bearing races;
• metal corners;
• Bulgarian;
• welding machine;
• rollers.

Main components of the machine

The machine has a main unit, which consists of a bushing and a knife. This is necessary so that the mesh size of the mesh can be determined.

To make good components, it is best to choose a durable material that will guarantee reliability. But masonry mesh can be made without weaving.

A simple machine for making mesh with your own hands

As the knife rotates, a coil of the size the customer needs will be obtained. And because of the screw, the distance between the turns will be adjusted. The plate is a flat strip of steel with a hole at the end of the plate to secure the rotation of the handle.

The screw is made of hardened steel with a spiral slot. To create a groove, wrap the rope in the form of a spiral and wrap it around the pipe. Using a grinder, grooves are made.

We take a file and process the covering layer. Next we sand it using sandpaper. The length of the work should be three turns. If you can’t do it yourself, then just buy a ready-made bushing.

We cut the corners along the length of the pipe. And then we weld everything together on both sides, then we need to secure this structure with holes. Which will produce a fixing effect.

The machine must be installed in such a way that the handle rotates freely. And when making it, it’s worth keeping an eye on the wire so that it doesn’t get tangled. Or you can simply lay the wire on the pipe and hook a weight onto the end of the wire. And we draw the end through the rollers.

Important: Having installed the machine, now you need to paint it with a brush, as it will allow the paint to penetrate completely.

When making a machine yourself, you need to approach this matter responsibly. And have all the necessary materials and tools available.

In the absence of any of them. You may end up with a deformed chain-link mesh.

Source: https://www.asusfone.ru/svoimi-rukami/kak-izgotovit-samodelnyj-stanok-dlja-pletenija-setki-rabicy

What machine is used to make chain-link mesh with your own hands?

When making a chain-link mesh with your own hands, a machine and wire are required. With their help, a spiral is made. The wire should not be curled too much, then the mesh will be smooth and neat. A wire that is too twisted will be difficult to weave into the overall fabric. The mesh will be less distorted and damaged during operation if the machine is lubricated with automobile oil. And better sliding will be facilitated by well-polished and rounded corners and grooves of the machine.

Diagram of wire movement when weaving a mesh.

The machine will help you produce chain-link mesh with your own hands without spending a lot of money on it.

Necessary materials and equipment to create the machine:

• sanding paper;
• file;
• paper;
• metal corners;
• angle grinder;
• welding machine;
• rollers;
• bearing race;
• pieces of iron;
• steel plate;
• part of the pipe.

The bending angle of the mandrel knife.

No matter how you position the machine, the main priority is ease of use.

You need to guide the wire with one hand and rotate the handle of the machine with the other.

You need to make sure that the spirals do not get tangled.

The machine has the following devices:

• serving;
• tension;
• lubricating;
• winding (curling).

Feeding device

Industrial knitting equipment will serve as a good wire feeding system. The wire is easily removed from the stationary spool. The steel base of the device is about 1 square. m, thickness 5 mm.

In the center of the base there is a steel pin approximately 1 m long. Several rods with a diameter of about 1 cm are welded to the pin. At the very top of the pin a bearing with a driver and a ring is installed.

The wire from the feeder is passed through the ring and inserted into the tensioning mechanism. The tension system consists of rollers and a lubrication mechanism. The rollers create the necessary wire tension.

Stretching device

The frame is made in the form of a right triangle. The hypotenuse of the triangle should be a steel plate 5 mm long and 7 cm wide, and the other two sides are made from angle steel. Special holes are made in the hypotenuse plate where the rollers are installed. The screw helps change the distance between them. It is advisable to make about 30 such holes, this will create the necessary tension on the wire.

Lubrication device

Tool for forming a spiral.

The lubricating device must be installed on a plate with rollers. It can be made from a bicycle pump.

You need to attach the pump to the plate so that the bottom is at the top. The bottom needs to be cut off. In this case, the pump cover should easily fit onto the housing, securing the felt plug in it.

The cork must be cut so that the knots on the wire can easily pass through it. Machine oil is poured into the pump itself.

To ensure that the pump wall is not damaged during operation of the machine, it is necessary to ensure that the wire enters the tube without touching the edge.

For reliability, you can strengthen the edges with a stronger material, for example, install a bearing cage.

Winder

It is necessary for the machine to form a good spiral, so the winding mechanism is its main part. This device consists of a pipe with a spiral-shaped slot and a special knife.

Spiral groove pipe dimensions.

They create the required size of grid cells. These parts wear out very quickly, so for mesh production it is better to take parts from stronger metals. The spiral turns are created by turning the knife, and the pipe creates the distance between them.

If you take a pipe with a diameter of 4 cm, then the spiral pitch will be 1.75 times larger, this will be equal to 7 cm. To create a slot on the pipe, you need to take paper about half a meter long and 7 cm wide, grease it with glue and carefully wrap it around the pipe, leaving it This gap is 4 mm. There should be at least 3 turns for the entire length. All that remains is to make cuts along the gap line and sand the edges with sanding paper. Instead of a pipe with slots, you can purchase a screw sleeve.

In order to complete the creation of the device, you need to select a steel corner with 2 cm shelves. The corner needs to be cut into two parts equal to the length of the pipe. The corners are welded to the pipe on both sides. The entire structure is attached to a base with holes so that it can be conveniently attached to the table.

It is possible to create several winding devices with different cell pitches.

For ease of operation of the machine, it is advisable to stop curling when the end of the wire still remains in the winding device. Otherwise you will have to reinsert the wire. This is a rather complicated process: you need to bend its end, hooking it with a knife, and then slowly turn it, inserting the end into the pipe slot. In this case, the wire must be pressed with a screwdriver so that it does not get bitten. It is necessary to help with a screwdriver until the wire appears on the other side of the machine.

Wire winding knife

For soft wire, you will need a flat knife, and for stiffer wire, the knife must have a large twist angle.

A knife for hard wire must be made of durable metals, but for a flat knife any kind will do. The knife must fit exactly the dimensions of the pipe so that there are no gaps. This may cause the mechanism to jam. However, the knife should rotate in the pipe without difficulty.

For a twisted knife, you need to take a plate 1-2 mm wider than the required size. It is clamped vertically in a vice, heated and the upper part is turned to the required limit. The untwisted parts are cut off, the shank is attached, and then the required width is adjusted.

Part of the knife near the shank is hardened, and the rest is ground.

When producing mesh, the machine must be stopped when the knife is positioned vertically.

And the correct position of the spirals during connection is facilitated by the position of the bottom wire in the desired direction, using the table board for installation.

Elastic wire can be annealed to make it more obedient. But this requires special skills, otherwise you may end up with different stiffness along the entire length.

You must remember to change the knife if, after working with a stiff wire, you have to curl a less rigid one. Also, their step length will be different, so you need to screw in the spiral more carefully.

Editing table and its use

Before starting work, it is recommended to check the winding device. One end of the wire is inserted into the device and scrolled several times. The result should be a spiral with good cell shape. To check the evenness of the cells, you need to look in a suspended state. If protrusions are noticeable in different directions, this can be adjusted using rollers.

To make a chain-link mesh, it is necessary to remove the wire from the feed mechanism through the ring and pass it through the tension device, directing it into the winding mechanism, creating a new spiral.

Having chosen the correct location of the rollers, you need to ensure that the spiral comes out flat.

In the editing table, you need to move a special board, inserting a spiral into the opened space so that the left turn interlocks with the first turn of the other spiral. After this you can turn on the installation. When the spirals are intertwined, you need to separate the spiral of the required length and, interlocking their turns, turn on the installation again.

If you use a large cage to weave a chain-link mesh, you can create up to 100 m of chain-link per day. If a lot of spirals are produced, and there is no need for a mesh, then you can simply fold them carefully without weaving the fabric. They will not take up much space, and in the future you can weave them into a chain-link mesh of different lengths, cutting and joining in the necessary places.

Source: https://moidomkrepost.ru/materialy/setka-rabica/svoimi-rukami-stanok.html