How to work as a riveter correctly
In private and industrial workshops, a manual riveter is widely in demand, which is designed for reliable fastening of sheet materials. Specialists most often use this tool for sheet metal whose thickness does not exceed 3 mm. In addition, it is the riveter who helps to attach a metal sheet to a corner or profile with his own hands and without any extra effort.
Brief description of the riveter
Many experts remember that until quite recently the principle of joining metal with rivets was characterized by many disadvantages and technical nuances. That is why it was almost impossible to perform this procedure at home. Initially, it is worth noting that the riveting process itself was accompanied by a huge number of different technological difficulties, which made it very difficult to make a high-quality connection.
To install the rivet in the right place, the craftsmen had to make titanic efforts. In addition, it was not always possible to securely fasten on both sides of the material being processed. That is why specialists were often interested in the question of how to fasten a rivet without a riveter, having only improvised devices at hand. But in practice, this procedure was particularly difficult, since flaring takes a lot of time and effort.
Despite the high quality of the connections that were made using rivets, this area was in little demand. This trend was also due to the fact that there was a high risk of injury.
Against the backdrop of these disadvantages, numerous specialists from different countries worked to create a high-quality and easy-to-use tool for solving such problems. Thanks to this, a manual type of riveter has appeared on the mass market, which is distinguished by its compactness and versatility. The main advantage of this tool is that it guarantees reliable connection of metal workpieces with minimal effort on the part of the master.
A high-quality rivet tool is distinguished by its versatility and simplicity; it is very easy to use. It allows for unobstructed access to the connection, without any auxiliary devices. Separately, it is worth considering that to work with a rivet device, it is necessary to pre-drill a small hole in a metal workpiece to install the rivet. The fixation will be performed by the main tool.
Experts say that the specifics of this work are distinguished by their simplicity, thanks to which even a beginner can now cope with it. It is also important that you can buy a tool for riveting rivets at a very affordable price.
Main Applications
Many will agree that no repair work is complete without a riveter. The versatility of this hand tool is considered most in demand in cases where it is necessary to connect several workpieces, and the use of other fastening methods is impractical. As practice shows, this device is most often used to connect various fasteners.
As for the lever riveter, the working mechanism itself is presented in the form of a pistol and consists of two parts. The main work is performed by a spring mechanism , which pulls the rivet into the inside of the tool. Then the lever system flattens it evenly. The unique structure of the manual lever riveter allows you to connect together those parts whose thickness may exceed 10 mm.
Fixing various workpieces using rivets is of high quality due to the fact that this tool contains the following technical characteristics:
- High degree of reliability. Under the action of a manual riveter, a permanent connection is created, due to which the highest degree of strength is achieved. It is worth noting that the versatility of the rivet connection was used in the construction of the well-known Shukhov Tower in Moscow, as well as the Eiffel Tower in Paris. But these architectural beauties have existed for decades. This once again proves the effectiveness and reliability of using rivets.
- Good resistance to vibrations.
- Preparation for installation of rivets is carried out as quickly as possible. The operation of the hand tool lasts only a few seconds, which significantly speeds up the pace of riveting work.
- Unlike welding seams, rivets do not burst or crack. When the connecting element is exposed to an unfavorable factor, it begins to stretch, so that existing faults can be seen in a timely manner and quickly eliminated.
- Unlike screw connections, rivets are much cheaper because they are small cylindrical pieces of metal.
It is worth noting that today several types of rivet mechanisms are produced, which can have both simple and complex shapes. For example, on sale you can find universal rotary heads that can be used in the most difficult to reach places. As for installing rivets, this process only lasts a few seconds .
Types of hand tools
To date, several types of rivets have been produced that are used in the home workshop. Threading and drawing tools fall into this category. To understand which of these tools is better, you need to study their characteristics and functionality in detail.
Source: https://crast.ru/instrumenty/kak-pravilno-rabotat-zaklepochnikom
How to use a riveter correctly? Manual riveter - what kind of tool is it, how to use it
The riveting method is used to connect two or more parts when there is no other way to perform a similar procedure. Most often, we use a rivet tool to secure fasteners on the inside of a part. Therefore, it is an indispensable assistant in construction work.
Diagram of a professional riveter.
A modern device for installing rivets has a high clamping power, sufficient to pierce the body of the material without destroying its layers. Using such a device, you can secure most roofing materials (profiled sheets, ondulin, etc.). Also, riveting is used to fix angles, channels and pipes of various cross-sectional shapes.
The riveter is made in the shape of a pistol. It is equipped with the following parts:
- spring mechanism;
- lever system.
The spring mechanism will pull the stave in and flatten it using a powerful lever system. In the process of such flattening, various elements are connected to each other.
The gun is equipped with various nozzles with different diameters. In addition, such nozzles will have different tail lengths, which also allows the use of fasteners with different lengths. Such removable parts allow the gun to be used for fastening parts of different thicknesses.
Nuances
This button has two components. If you have no work experience, you will have to prepare for incorrect fixation, so it is better to have several components. Every action is thought through, thereby eliminating repeated processes and the purchase of a new part. The basic principles are accuracy, precision, and the presence of the necessary auxiliary components. When failure occurs, it will lead to damage to the clothes themselves.
Recommendations for choosing a tool
Today, stores offer many varieties of manual riveters, which can be purchased at a price of about 2-3 thousand rubles. To choose the most suitable model, you must first understand for what purpose you need the tool. If you decide to purchase it for frequent connection of different elements of parts, then we advise you to opt for a more expensive professional tool. For everyone else, a budget model will be enough, which will cost them about 150-500 rubles.
If you want the tool to serve you for a long time, you must not only know how to choose a manual riveter, but also be careful when using it. Otherwise, it will quickly break in your hands, even if it is an expensive professional tool from a well-known brand.
Price is one of the important factors to consider when choosing this device. But besides this, other characteristics are also important:
- Rivet material. To connect aluminum parts, you can buy any of the tools available in stores. If you have to fix steel parts, we advise you to opt for more powerful riveters.
- Ease of use. If you plan to use fasteners of different diameters and made of different materials for connections, then it makes sense to purchase a two-handed model. When choosing a tool, we advise you to pay attention to its head. It is desirable that it be rotating. Then you can easily make connections even in difficult areas. Before purchasing, it doesn’t hurt to find out whether the set of replacement attachments is included in the package. This is especially worth worrying about for those who plan to use different fasteners for connections.
- An important characteristic that must be taken into account when choosing a riveter is the presence of a waste container. It will be especially indispensable for those craftsmen who are going to build a fence on the territory or lay a roof.
Technology of using a riveter
The rivet tool is easy to use. It is only important to remember the general principle of operation. The first stage is the preparation of metal parts.
They need to be prepared for work: the surface should be leveled so that both elements fit well together. Then both parts are placed on a wooden blank and secured well.
First of all, you need to mark on the parts where the holes for fasteners will be located. This must be done very accurately so that in the future the holes on all parts match.
Then you need to drill a hole into which the rivet will be installed. Pay attention to the dimensions of the hole, rivet and drill. If the required hole diameter is 4.8 mm, then the drill should be 5 mm in diameter.
At this stage, it is important to check that the fixing skirt fits tightly to the metal around the hole. The length of the rivets directly depends on the thickness of the parts and the load on them. Small rivets are intended for parts that will bear virtually no stress. In this case, rivets with sizes from 2 to 6 mm are suitable.
If the parts will be subject to significant load, then rivets up to 16 mm will be needed.
The thin end of the rivet is installed in the sharpener so that the attachment fits exactly. The rivet head is installed in the hole on the part. It is worth considering that the rivet should protrude slightly on the other side, about 10 mm. A riveter is placed on the upper part of the part perpendicular to the main part. Then you need to make a linearly directed clamp - always strong. If the rivet leg does not fall off after compression, you need to repeat the operation several times.
The next stage is broaching using a lever system. For this, steel mounting wire is used. The entire space in the riveted part is filled with metal from wire.
Due to the pressure, bulges appear along the edges, which will hold the elements being fastened and prevent them from coming apart. The remaining fasteners are made along the connecting seam. After this, it is possible to make no more than 3-4 points - the wire breaks.
Wire scraps must be removed from the tool - this can be done using a slotted screwdriver.
When making a seam, you need to pay attention to the size of the parts, because the quality of the connection will deteriorate if you make a mistake when setting the size. A poor-quality connection will lead to the destruction of the fasteners - they will not withstand the load. The result will be destruction of fasteners and the need for repairs.
How does a manual riveter work?
The riveter consists of the following parts:
- Heads that fit onto the rivet core.
- The body, which is a frame for the stop and a lower handle at the same time.
- Top handle. This part of the tool rests on the body using an axis and serves as a power lever.
- The working sleeve, after compressing the handles, compresses the collet jaws. As a result of their joint work, the rivet rod is firmly fixed.
- Next, using the same collet jaws, the rod is pulled out of the sleeve. A riveted ring is formed.
- While the master opens the handles, the conical bushing opens the collet mechanism and it returns to its original position.
- The spring stop is the cover. If it is necessary to inspect the cams, the riveter is disassembled and removed.
- The case has space for replaceable heads. They are selected depending on the diameter of the rivet.
Considered in general, the riveter is a pistol equipped with two mechanisms:
The first pulls the stave in, where it is flattened using a lever system. As a result, the parts are firmly connected to each other.
Each riveter has several nozzles of different diameters. This allows you to use fasteners of different lengths.
Review of the 3 best models
Source: https://vsadu.info/instrumenty/kak-pravilno-polzovatsya-zaklepochnikom-ruchnoj-zaklepochnik-chto-za-instrument-kak-im-rabotat.html
How to work with a manual riveter
In industry, one of the main operations is the connection of structural elements and parts.
One way is to connect using rivets. It is used when it is not possible to weld structural elements, and has many advantages over it. To perform this technology, there is a special tool for riveting rivets.
What is a riveter and its types
A riveter is a special tool (pliers) that works on the principle of a gun, which is designed to connect structural elements and their individual parts when their thickness during connection does not exceed 10 mm.
Basically, with the help of such a mechanical gun, parts are fixed from the inside. The manual riveter is a lever tool in the form of a pistol, consisting of 2 parts:
- a spring mechanism designed to pull the rivet inward;
- lever system used to create force.
There are two types of rivet tools on the market today: threaded and pull-out.
Pull tool
Threading tool
A manual pull-type riveter works by using a pulling force to secure the rivet. Under the action of the lever force, the rivet rod is drawn into its tubular part and is pushed apart by the head of the rod. On the outside, the rivet head is also flattened and creates a strong fixation of the parts.
The principle of operation of a manual threaded riveter is the same, only the retraction of the ball in the working part occurs not due to force, but by rotating the thread in the tubular part of the rivet. That is, it uses a method of fixing the head by twisting the handle. This method is not used often and is mainly necessary for fixing parts that have a small thickness.
Nozzles of different diameters and tail lengths are usually sold complete with the gun.
Watch a video review of the thread riveter:
Types of drive for riveters and their cost
Based on the type of drive device, riveters are divided into:
- pneumatic;
- mechanical (manual);
- electrical;
- battery;
- pneumohydraulic.
The most popular devices in everyday life are those with a mechanical drive. Such instruments have two modifications. One involves working with one hand, and the other with the power of using two hands.
“One-armed” devices also include a model of an instrument called an “accordion.”
The cost of riveters depends on the manufacturer, connection method, model, and drive device. Promoted brands of tools are more expensive than products from unknown manufacturers.
Also, pneumatic, electric, pneumohydraulic and battery devices are much more expensive than manual ones, because they have a more complex design. They are mainly used on an industrial scale.
Blind rivet device
To understand how to use a manual pull-type riveter, you need to know the structure of fasteners, which are rivets specially designed for this method of fastening.
Such a rivet is a fastener consisting of two elements: a hollow cylindrical tube with a head at the end and a metal rod. The hollow cylinder is called a rivet body (bushing). The diameter of this cylinder indicates the size of the rivet hardware.
The hollow hole inside the cylinder extends through the entire body, including its head. The metal rod looks like a nail with a rounded head. It is inserted into a cylindrical hole and retracted until the head stops using a latch.
Threaded rivets, intended for manual pull riveters, have threads inside the cylindrical body. The rod is also threaded and is inserted into the cylinder by screwing.
To create a strong connection, a bolt or screw is most often screwed inside. Sometimes such a rivet is called a blind rivet. It is considered more durable than just exhaust.
Blind rivets are made from different materials. Steel, aluminum or copper alloys are used for the sleeve. It is very important that the sleeve material does not cause corrosion of the metal from which the parts being connected are made. This means that when they come into contact, they should not form a cathode-anode pair.
The rod must be made of steel, the strength of which far exceeds the strength of the body. The rivet body cylinder can have different diameters and lengths. These dimensions are the main characteristics of such products. They are paid attention to first of all when choosing. The diameter of the cylindrical body must correspond to the holes for fasteners.
In order for the cylinder to fit freely into the hole, it must be slightly larger than the diameter of the rivet body. Typically the error is 0.1 – 0.2 mm. The length of the body should consist of the total thickness of the parts being connected and an allowance for the amount of riveting. An allowance of up to 1 mm must be provided for this.
Connection stages using a riveter
How to use a riveter can be seen using the example of manual fastening of parts. The connection process must be carried out in the following order:
- surface preparation;
- marking and drilling holes;
- installation of fasteners.
Preparation of surfaces includes their careful leveling so that the parts rub together as much as possible.
In order to accurately drill holes without displacement, they need to be placed on a flat plane, it is better to take a piece of wood, and securely fix it on it. Then mark the locations of the holes. After this, they are drilled using a drill, maintaining maximum positional accuracy on all connected parts.
To ensure that the hole size meets the required parameters, you need to take a drill with a slightly larger diameter. For example, to produce a hole with a diameter of 3.8 mm, the drill must have a diameter of 4 mm.
After drilling the holes, you need to “try on” the selected fasteners. The head of the rivet should fit snugly against the surface around the edge of the hole and completely cover it.
Installation of rivets
Installation of rivets is carried out as follows:
- the cylindrical body of the rivet is inserted into the drilled holes of the parts being connected;
- the rod passing through the entire body is grasped by the lips or the riveting head of the rivet tool at the base of the cylinder head;
- with the help of force, the rod is gradually pulled through the body of the rivet, expanding it with its cap (head) and deforming the end of the cylinder. In this way, the reverse wide part of the rivet is formed on the inner surface of the connected parts.
- When the force of the riveter reaches a certain value and the connection of the parts is strong enough, the remains of the elongated rod are broken off.
When working with a manual riveter, as a rule, several pressings of the lever are required to achieve the desired result. After the process is completed, one side of the joint will have the head of the rivet body, and the other will have the flattened end of the cylinder in the form of petals.
Source: https://cleaning63.ru/stati/kak-rabotat-zaklepochnikom-ruchnym.html
Manual riveter: choosing a good tool, recommendations for using a riveter - Ice Advice
A recent fashionable men's trend has become the ability to do something with your own hands. Often, a home craftsman’s kit does not include one of the most useful gadgets today – a riveter.
How to use a riveter correctly
There are several technological methods for attaching various materials to each other:
- gluing method;
- welding;
- threaded connection;
- fastening with self-tapping screws;
- riveted. — With the use of modern riveters, it’s a simple operation. — Guarantees a strong and reliable connection of any materials. — Minimum labor intensity. — There are no restrictions on the minimum thickness of the connection. — The fastening can be threaded. — One-sided accessibility is possible.
Note: only electrochemical corrosion between the connecting surfaces or the rivet can become an obstacle.
Difficulties in working with a riveter
There are no technological difficulties when working with a riveter. To make a reliable connection, you need to perform a number of simple steps:
- alignment of bonded surfaces;
- there should be no gaps. Otherwise, the quality of the fastening will suffer.
- marking and drilling holes;
- the diameter of the hole should be 0.2-0.3 mm larger than the diameter of the rivet sleeve.
- pressing parts together;
- If possible, it is good to use clamps or a vice.
- insert the selected rivet into the drilled hole;
- a bushing with a larger diameter is inserted into the hole. The thinner and longer part of the rod sticks out. The sleeve must be greater than the thickness of the materials being fastened, from 1.0 to 1.5 times its diameter.
- The skirt should be pressed tightly against the outer part.
- The rod sticking out is inserted into the tool chuck until it stops, strictly along its axis.
- By squeezing the handles, the sleeve is deformed, the inner head of the fastening is formed and the excess part of the rod is removed.
- When using a tool with a function for collecting rod scraps, there will be no need to remove it from the chuck.
Poor connection quality can occur in the following cases:
- a torn rod leaves a protruding and sharp edge.
- A larger tool head was used.
- the torn rod remained in the tool chuck.
- low quality budget model.
- changing the position of the tool until the rod breaks.
- the rivet has not filled the hole - there is play between the rivet sleeve and the part.
- The diameter of the rivet does not match the diameter of the hole - a new one must be installed.
Advice: a correctly selected riveter, with a three-point clamp, will significantly improve the quality of fastening.
Manual riveter: which one is better to choose?
The main technical characteristic when comparing different models is the diameter of the rivets.
But the final choice of device depends on how clear the specifics and scope of the work ahead are:
- solving various household problems;
- It is more logical to choose 2 cheap tool sizes.
- No additional equipment or cases.
- If necessary, everything required can be purchased separately.
- major domestic and commercial construction work;
- Depending on the volume of work, a professional branded riveter is required.
- The drive can be electric, battery, pneumatic or pneumohydraulic.
- material of the fastening elements used;
- The larger they are and the stronger they are (steel, stainless steel), the higher the requirements for the power of the tool.
- application functionality;
- If there is a variety of fastening work in hard-to-reach places, it will require the use of a universal tool.
- It is necessary to opt for products with a power, lever mechanism and a rotating head.
- Various drive options are available.
- A version of the mechanism with a waste collection container will be needed when carrying out work on the roof or fence of a residential area.
- availability of additional equipment.
- The presence of a case, additional heads and a set of fasteners is always convenient for any work.
Note: the owner’s care when working with the tool is the key to its long and flawless operation.
Types of Hand Riveting Tools
According to the principle of operation, there are three types of the instrument in question:
- exhaust;
- In this case, a strong, power rod is pulled through a soft, forming sleeve located in a pre-prepared hole. In this case, the sleeve deforms, fills the hole and forms the inner head. After this, when a certain force is reached, the rod breaks off.
- This is the most popular and popular type of such instrument.
- Its cost primarily depends on:
- from the branding of the manufacturer.
- functionality.
- Completeness.
- threaded
- It is used when it is necessary to have a threaded connection in a thin-sheet rivet assembly.
- The principle of operation is similar to a drawing tool. But the rod does not break, but is turned out of the formed connection.
- The price of such a tool is slightly higher than that of a suction tool.
- Functional:
- They are equipped with cases with a set of heads and threaded connecting elements.
- It is used when it is necessary to have a threaded connection in a thin-sheet rivet assembly.
- universal.
- The most expensive and functional devices.
- They are equipped with cases with a set of fasteners and heads of various sizes.
Advice: if you do not have a head (chuck) of the required size, you can purchase it at a specialized tool store.
Rivet material
When selecting fasteners, be guided by the following characteristics:
- by model;
- by type of head;
- material (sleeve + rod).
- Al-Mg alloys (the more magnesium, the stronger the alloy).
- Cink Steel.
- Stainless steel.
- Their combinations.
- Aluminum-magnesium alloy (2.5%) - Aluminum-magnesium alloy (5%). Used in combination with aluminum structures. Insufficient strength. It is better if the bushing is made of aluminum-magnesium alloy (3.5%)
- Aluminum-magnesium alloy (1%) - galvanized steel (St). The most popular combination of blind rivet materials. The fastener is not sufficiently resistant to corrosion, both on the sleeve and on the galvanized (coating thickness 7 microns) rod. The service life of such a layer is 1 year. Then - galvanic couple AL / St with node destruction.
- Aluminum-magnesium alloy (3.5%) - galvanized steel (St). The most functional combination, but questions about the durability of the galvanized surface remain.
- Aluminum-magnesium alloy (3.5%) - stainless steel. Only positive characteristics.
- Galvanized steel (St) - galvanized steel (St). Good strength properties. Problems remain regarding the durability of the galvanized surface. Additional protection required. Used with galvanized structures.
- Stainless steel (A2, A4) - stainless steel (A2, A4). The most reliable in terms of strength and corrosion resistance.
Note: the material of the rivets directly affects such characteristics as cost, durability, strength characteristics, and corrosion resistance.
Ease of use
The ease of use of any tool is, first of all:
- minimal physical activity on a person during work;
- Ergonomic design (FIT Pro HQ 32048).
- The handles are covered with soft plastic or rubberized.
- The presence of a protective bracket for fingers.
- The contour of the handles is formed for comfortable perception of effort during work.
- The bracket on the handle makes storing the model easy.
- Low weight indicators, all other things being equal.
- Reinforced handles or their lever design.
- Two-handed version of the riveter (SPARTA 405385).
- Ergonomic design (FIT Pro HQ 32048).
- increasing labor productivity;
- Use of various types of drives, in addition to manual ones.
- Electric (AccuBird, RIVIT – Italy, Gesipa – Germany)
- Pneumatic (RL10, MESSER AHR-300)
- Pneumohydraulic (Taurus2, Taurus4, Gesipa FireFox 2C)
- its functionality.
- The presence of a rotating head (MATRIX 40533, Kraftul -3 31173-H6).
- Universal (pull/threaded) design option (ZUBR EXPERT 31196, KRAFTOOL INDUSTRIE 31182)
- A sufficient number of replaceable heads (cartridges) with a set of fasteners.
- Use of various types of drives, in addition to manual ones.
Note: with an increase in the number of options and professional orientation of the tool, its cost increases significantly. Starting from budget hundreds of rubles and ending with many tens of thousands.
Adaptations
Indispensable attributes for high-quality riveting work are well-known tools and devices:
- drill;
- core with hammer;
- a set of drills from 3 to 5 mm in diameter, in increments of 0.2 mm;
- calipers;
- a set of replacement heads for the riveter;
- clamps or vice of the required size;
- rivets of the selected type and size;
- container for collecting rod scraps;
- riveter;
- gloves, glasses, knee pads.
Advice; To ease the effort when working, be sure to lubricate the riveter with any grease.
Overview of types and operating principle of manual riveter
A manual riveter is a popular tool in construction.
It is used to firmly fasten metal parts of different thicknesses, using rivets - this is a type of fastener in the form of a rivet with a rod, on one side of which there is a widening, or with a thread.
This method provides a stronger and more reliable connection of structural elements than welding, since seams created by melting metal are subject to tensile forces and can become deformed. Rivets can withstand heavier loads.
Principle and features of the device
If you are interested in what a riveting tool is and how a riveter works, you should highlight the nodes common to all models.
The device consists of a head, through which the fastener is installed, as well as a handle, which acts as a lever mechanism and exerts the required force on the head so that it, in turn, presses on the rivet.
The fasteners used can be made of different materials: aluminum, steel, stainless steel. The stiffer the rivet, the more powerful the hand riveter needs to be.
The operating principle of such devices is based on the transmission of force from the lever to the head. When a fastener is inserted into a hole, it is deformed under the influence of a manual riveter. As a result, the rivet remains on both sides of the material. To understand how the tool works, you need to study the range of fasteners. Rivets for manual riveters exist in 2 versions:
- monolithic;
- tubular.
The first option is used less frequently, since more advanced analogues have appeared - pistons or tubular fasteners. The monolithic version resembles wire. When it is inserted into the hole of the workpiece, under the influence of force, the rod is compressed and acquires a flattened shape on both sides. The operating principle of a manual riveter with pistons (hollow rivets) is different. You can find exhaust and threaded pistons. Such fasteners are a very reliable method of joining metal workpieces.
If you need to install blind rivets using a manual riveter, then in this case the inner rod will remain in the hole of the part in the fastening area.
The principle of operation of a tool with threaded fasteners is similar - the lower part is subjected to intense load, the metal is crushed. This section of the rivet takes on a flattened shape.
The larger the size of the fastener, the more intense the force exerted by a manual riveter should be. If it is necessary to provide a gap between the workpiece and the fastener, the rivet sleeve plays this role.
How to use a manual riveter correctly?
First of all, marking the workpieces is done. Without this, it will not be possible to connect the parts correctly. A hole is drilled according to the markings, the size of which had to be made 1 mm larger than the diameter of the rivet so that the fastener fits freely into it. If a hidden fastening is planned, you need to flare the hole. Then the head of the fastener secured with a manual riveter does not protrude much above the surface of the part. It will be recessed into the metal.
If a professional riveter is used, how to work with it? First of all, you need to find sleeves of different diameters on the surface of the tool. With their help, you can install fasteners of several sizes. Then you prepare the manual riveter with your own hands. Part of the fastening element (the one with the rod) is installed in the head; the head is located at the point of future fastening.
The rod should protrude at least 1 mm above the metal surface. If a manual riveter with a rotating head is used, adjust the tool. The movable structural element is installed in the desired position. Check the accuracy of the position of the tool relative to the markings on the metal surface. The manual riveter must fit snugly against the head installed in the hole of the workpiece. Only in this case can you obtain high quality fastening.
When riveting, press the handle of the riveter with one hand or two, it all depends on the type of tool (one-handed or two-handed). Make several movements with the handle, stop working when the protruding leg of the fastener comes off. During the work process, the following subtleties are taken into account:
- The length of the fastener depends on the thickness of the workpiece.
- To strengthen the connection, fasteners made of the same material as the parts being connected are used.
- The work is carried out with safety glasses and gloves, as the legs of the rivets may fly off.
- It is recommended to use a manual riveter equipped with a container for collecting fastener legs. Then the level of safety at the work site will increase: pieces of metal will not fly apart.
If there is too much clearance between the fastener and the workpiece, the quality of the fastener will deteriorate.
Source: https://InstrumentyvDom.ru/ruchnoj/printsip-raboty-ruchnogo-zaklepochnika
How to use a riveter - rules for working with the tool
In appearance, the riveter most closely resembles traditional side cutters or pliers. Visual similarity appears largely due to the presence of several levers.
The bringing together of these levers promotes the movement of the entire structure, which upon completion leads to the rivet entering the hole. Before riveting, it is necessary to gain an understanding of the rivet. It is an aluminum tube equipped with a cap on one side.
The second end of the riveting is slightly expanded, and a strong steel rod is placed in the middle of the structure.
A riveter is indispensable if you need to secure fasteners on the inside of something.
When you press the levers, the aluminum tube expands due to the fact that the riveter pulls it with very great force. When the highest level of pressure is reached, the rod is bitten off.
When performing even very simple repair work, a manual riveter will be indispensable. Home craftsmen very often purchase this device to fix fasteners on the inside of a particular part.
It may not be possible to get to the right place in any other way, so the riveter saves the day in more difficult situations.
A simple model is a pistol that consists of two key components. The first component is the spring that is required to pull the rivet into the middle. Then it is flattened using a lever structure. The work of a manual riveter makes it possible to fasten together metal elements with a total thickness of 10 mm. When working with the tool, you will need additional equipment in the form of protective gloves and glasses.
Manufacturers are trying to make the work of craftsmen as easy as possible by releasing improved models with a variety of attachments and devices. This makes it possible to work with metal products that differ in length, diameter and thickness with just one tool, at a certain moment changing the nozzle on the device. The good news is that you can always go to a construction supply store and purchase the attachments you need for the job, which are sold separately and at fairly affordable prices.
A hand riveter can be used to fasten together metal elements with a total thickness of up to 10 mm
Rivets as fastening elements have the following advantages:
- Reliability. The result of riveting is considered to be a strong and good connection that can no longer be disassembled.
- Vibration resistance.
- Preparatory work is done in the shortest possible time. The riveting process itself is completed in a matter of seconds.
- Rivets are not prone to sudden bursting. Stretching is performed relatively slowly, you will always have time to notice flaws and not allow the metal element to completely deform.
- The cost of rivets is quite low when compared with connecting devices such as screws. This is due to the fact that a very minimal amount of metal is used to make rivets on conveyor lines during continuous production
Nowadays, you can choose devices for riveting of different types and shapes. For example, many models are equipped with rotating heads, which increases the scope of their use repeatedly. Even in very hard-to-reach places, it will be possible to fasten any products together by purchasing a similar tool in advance.
Method of operation - how to use the device?
Working with a hand riveter is easy. Everything is done at the level of intuitive knowledge, the actions are simple and understandable even to people who are going to use the device for the first time. You will need to prepare metal products to attach them to each other.
It will be better to firmly fix both products so that during the work there is no excess movement that interferes with the fastening. Mark the places where the holes will be drilled.
This should be done carefully so that the designated places coincide on various elements, otherwise it will not be possible to fix the parts as reliably as possible.
When drilling holes, you need to pay attention to the dimensions of the rivet and drill. The drill should be a couple of millimeters larger than the size of the hole. If we are talking about the length of the rivets, then it depends only on the load that the part will be subject to and their total thickness. Very long rivets, which can be up to 16mm in length, are used for large components, while for small metal spare parts, rivets up to 6mm in length may be suitable.
The thin part of the stave is placed in the sharpener so that the attachment fully matches it. The head is installed in a drilled hole on the element to be fastened. Decisive moment. On the other side there should be a not very large protrusion, about 10 mm.
Perpendicular to the weighty part, it is necessary to put the riveter on the part on top of the part. The next effect is pressing the lever of the tool as firmly as possible.
Basically, one powerful jerk is enough, but if for no reason the leg does not fall off, then you will need to press the lever again.
Now we need to make a broach using a lever device. For this we use steel mounting wire. The entire space is filled with wire metal.
Due to the pressure, small bulges appear along the edges, which will additionally hold the parts together. Other fastenings must be made along the connecting joint. Basically, you can make up to 4 points, after which the wire breaks.
First of all, remove the remains of the wire from the rivet gun; for this you can use an ordinary slotted screwdriver.
The size of the parts, the hole, and the riveting itself plays an important role in the entire process. If you choose the wrong drill, you can seriously damage the quality of the connection of metal spare parts. As a rule, after a certain period of time the connection will disconnect, because it will not be able to withstand a sufficient load.
Riveting a house - acceptable difficulties
If you do not know how to use the tool, there may be some problems during operation:
- 1. The appearance of play, for example, if the rivet is not fastened firmly enough. This is thought to be a consequence of the very large drill used to make the holes. There is only one way out of this situation - to install a rivet with a large diameter.
- 2. Formation of sharp edges after riveting - in this case, you used a rivet with a head whose size is larger than the required parameters.
- 3. Waste from the rivets remains in the tool - this happens in case of deformation of the rod. Basically, this is typical for poor quality devices that cannot perform the job at the required level.
- 4. To achieve the greatest effect when fixing components, experts advise selecting rivets from a similar material as the parts being joined. The selection of materials is very large; use rivets made of metal, stainless steel, aluminum, steel. The fastening in this case will be quite strong.
Rivets made of the same material as the parts being fastened will increase the effectiveness of fixation
To avoid similar problems, carefully select rivets and drills. The holes must match the rivets. After pressing the lever, in other words, caps appear, which for the most part secure the parts. If the size is chosen incorrectly, there will be a backlash, which will lead to the destruction of the fastener upon completion.
Recommendations for choosing a tool - what beginners should know
When purchasing a riveter, you need to decide in advance about its purpose. The choice is quite wide, there are good models costing up to 3,000 rubles, which will harmoniously fit in for working in places where it is difficult to reach.
If you don’t plan to work with this tool often enough, then you definitely won’t need expensive equipment, and you can choose devices that cost up to 500 rubles. Even more budget units can last too long if you work with them correctly.
A careless attitude will damage even a high-cost, professional-grade instrument.
How to attach a profiled sheet to a fence. ✔
Cost is not the only factor you need to look at when purchasing. The following decisive points can be emphasized:
- Material for rivets. Almost all models can easily handle metal rivets, while only a very few can compress such metal products.
- Ease of use. This includes the presence of replaceable attachments, as well as a rotating head in order to have a chance to rivet in places that are difficult and inaccessible to conventional devices.
- Some additional features, such as a waste container. Repairs in an apartment or house where there are children can lead to the fact that an accidentally flying part of the fastener penetrates the child’s hands. However, if there is a specialized container into which all waste penetrates immediately after biting, this will not happen.
Nowadays, it is not difficult to install a rivet due to the availability of hand tools. It is the easiest to work with, and due to its low cost, it is in demand and popular among specialists and home craftsmen who have decided to renovate their home.
Source: http://modut.ru/sovety-i-rekomendacii/kak-polzovatsja-zaklepochnikom-pravila-raboty-s/
Features of working with a manual riveter: device, how to use the riveter, choice of tool - Machine
In private and industrial workshops, a manual riveter is widely in demand, which is designed for reliable fastening of sheet materials. Specialists most often use this tool for sheet metal whose thickness does not exceed 3 mm. In addition, it is the riveter who helps to attach a metal sheet to a corner or profile with his own hands and without any extra effort.
Technique of use
Those who have already encountered a riveter know that using this tool is quite simple. The main thing is to remember the principle of operation. Initially, everything should begin with the preparation of the material being processed. This procedure is carried out as follows:
- The surface of the metal is carefully leveled so that both workpieces fit well against each other (you can use a hammer).
- At this stage, both parts must be placed on a special wooden blank and secured well.
- Using a marker, place dots at the places where small holes for the rivets will be drilled. It is worth considering that this point must be performed with maximum accuracy so that in the future all the holes match.
- Using a conventional drill, holes for the rivets are drilled. Be sure to take into account the size of the drill and rivets. For example, if the hole diameter is 4.8 mm, then you need to take a 5 mm drill.
- At this stage, you must check that the fixing skirt fits tightly to the metal workpiece.
It is important to remember that the length of the rivets must correspond to the thickness of the parts being fastened and the load that will ultimately act on them. Compact rivets are designed for those metal sheets that will not be loaded.
All further manipulations must correspond to the following diagram:
- You need to correctly install the thin end of the rivet in the sharpener so that the attachment sits in place.
- The rivet head is placed exactly in the hole on the part. It is worth considering that the rivet should protrude slightly, no more than 12 mm.
- You need to put a rivet on the top of the part, which should be located perpendicular to the base.
- Now all that remains is to apply strong pressure. If after this procedure the rivet leg does not fall off, then you need to make several powerful pressures.
What does a curvimeter look like and how to use the device
In order for the result of the work done to differ not only in quality, but also in durability, it is necessary to carry out broaching using a lever system. In this case, it is better to choose steel mounting wire.
Due to the strong pressure, peculiar fusions are formed along the edges, which will provide reliable grip. If the metal workpiece will be subject to heavy loads, several rivets should be located along the connecting seam.
All wire fragments must be removed from the tool. A slotted screwdriver is best suited for this.
Possible difficulties
Those who are new to processing metal workpieces are often interested in how to use a riveter and what difficulties may arise during the work process. Experts say that the main percentage of difficulties is always associated with improper use of the tool:
- After the manipulations, sharp edges were formed - this means that the working head was selected incorrectly (large diameter).
- Incorrect riveting may be accompanied by backlash. Most often this is due to the fact that the master drilled too large a hole in the metal workpiece. But there is a way out of this situation - install a rivet of a larger diameter.
- There is wire left in the riveter. This situation occurs against the background of severe deformation of the working rod.
Source: https://regionvtormet.ru/prochee/osobennosti-raboty-ruchnym-zaklepochnikom-ustrojstvo-kak-polzovatsya-klepalnikom-vybor-instrumenta.html
How to work with a blind riveter
First of all, you need to drill a hole through both sheets to be fastened, right through. The diameter of the hole should be the same as the diameter of the rivets. Then we “charge” the rivet and insert it through both sheets and begin to squeeze the handle (more than one squeeze will be needed). The rivet begins to flatten when the ball is completely retracted into the rivet - the tail of the rivet is bitten off. As a result, we have 2 sheets of metal riveted on both sides. In the photo below you can see the instructions in pictures.
how to rivet correctly
My partner and I made a video for you on how to use a riveter. I hope it will help you understand how and what to do.
What types of riveters are there:
Regular inexpensive model
Take, for example, the cheapest option from Stayer - the very first photo. Its cost is 300 rubles. It supports all rivet diameters (2.4 mm, 3.2, 4 and 4.8 mm), so you can select the most suitable rivet diameter for the materials being fastened.
For example, thin rivets with a diameter of 2.4 mm are intended for fastening sheet material with a total thickness of up to 5 mm. Of course, there is also such a parameter for blind rivets as length. The longer the rivet, the thicker the material that can be fastened.
I bring to your attention a table of the relationship between the size of the rivets and the thickness of the material.
Riveters with a rotating “head”
.
It differs from the usual one in that the “head” of the riveter can be rotated 360 degrees. This is very helpful when working in hard-to-reach places, where ordinary people cannot reach. True, it costs more, about 350 rubles. We are also considering the Steyer model.
Reinforced models (two-handed)
For people who work as riveters all the time, they produce power versions.
They differ from ordinary ones in that they squeeze it with both hands, which saves significant effort. Imagine that you need to rivet 500 rivets. It will be difficult to complete such a volume of work with a regular riveter, but with a reinforced one you can rivet everything much faster and without strain. What a reinforced one looks like is in the photo below.
Source: https://strinstrumenty.com/other/kak-pravilno-rabotat-zaklepochnikom.html
How to choose a riveter (riveter): types, types, which one is better
GC "Fasten Products Center " specializes in the sale of riveting equipment and, due to the nature of their activities, our specialists receive feedback on the quality of rivets and rivets.
Often customers claim that the rivets are not installed properly or that the rivet gun is not working properly. But, usually, after a conversation with the client at the production site, problems are identified in violation of the rivet installation technology, adjustment of the rivet gun and lack of routine maintenance.
Below are the main issues and rules, the observance of which guarantees high-quality installation of rivets and a long service life of the riveter:
- Compliance with the technology for selecting and installing rivets
- Installing a rivet in two iterations
- Routine maintenance
- Pneumatic air preparation
On what principle does a manual riveter work?
Riveting has always been a complex and labor-intensive process with many disadvantages and various nuances. It was not always possible to approach both sides of the parts being joined during work, and considerable physical stress had to be applied.
There was no talk of doing the process at home. After a manual riveter with compact dimensions appeared, it became possible to reliably connect parts without much physical exertion.
In addition, there is nothing complicated in the design of the tool and anyone can understand the principle of its operation.
Attention! This type of riveter provides trouble-free access to both working sides at the same time. No additional support is required while performing the work.
The only manipulation that the craftsman will need to perform is making a hole for the riveting to enter. After this, it is very quickly secured with a tool. Using a riveter, most known roofing materials (for example, profiled sheets) are fastened, and corners, pipes, etc. are also fixed.
Connections made with rivets are very reliable. They are highly vibration resistant. Unlike welding, such fasteners will never burst suddenly. If we compare a rivet with a screw connection, it is much more expensive. After all, in essence it is just a small piece of soft wire.
Principle of operation
How to use a riveter is perhaps the most important question that interests the master. In order to create a reliable connection, during its execution you must adhere to the following algorithm of actions:
- Surface preparation.
- Marking and drilling holes.
- Installation of fasteners.
At the first stage, it is necessary to level the surfaces well so that the tightest contact between the parts can be ensured.
When starting to drill holes, you need to ensure that they are positioned strictly along the same line. To properly perform this operation, it is recommended that the surfaces be placed on a flat plane , for example, a wooden piece, to which they should be fixed. After this, they proceed to drawing the locations of future holes. Next, they begin to make holes, making sure that on each part they are located exactly in the designated places.
An important task is to ensure that the hole size matches the required parameters. To do this, it is recommended to take a drill of a slightly larger diameter. For example, if you are creating a 3.8mm hole, you would use a 4mm drill bit.
When the holes are ready, be sure to “try on” the prepared fasteners. If everything is done correctly, the head of the rivet will fit tightly to the surface in the area of the edge of the hole and completely close it.
At the final stage, rivets are installed, adhering to the following order:
- First, the cylindrical body of the rivet must be placed in the hole made in the elements to be connected.
- Using a riveter, you need to grab the rod passing through the entire body, and it must be fixed with the lips or the riveting head of the tool directly at the base of the cylinder head.
- By exerting the necessary force on the rod, it must be pulled through the body of the rivet, simultaneously expanding it with the head and deforming the end of the cylinder. As a result, you should have a reverse wide part of the rivet on the inside of the elements being connected.
- Having selected the necessary force for the riveter, the parts are securely connected, after which all you have to do is break off the protruding parts of the elongated rod.
In most cases, when using a manual riveter, you have to press the lever several times to achieve the desired result. After connecting the elements, the head of the rivet body will be located on one side, and the flattened end of the cylinder, looking like a group of petals, will be located on the other.
Installing a rivet in two iterations
If the length of the rivet is chosen correctly, the installation of the rivet will occur in one iteration, that is, you will need to bring the handles of the manual riveter together once or press the trigger of the pneumohydraulic riveter once.
The following are the main reasons why a rivet does not install in one iteration:
- Jaws, pusher, rivet spring are worn or dirty
It is necessary to clean the jaws, pusher, spring or replace them.
- Low air pressure in the air line
It is necessary to adjust the pressure in the pneumatic line.
- Insufficient air supply
The wrong diameter of the riveter connection hose has been selected. When connecting a hose with a diameter smaller than the recommended one, the amount of compressed air supplied is less than the riveter needs, which leads to its incorrect operation.
- Loss of hydraulic oil
The pneumohydraulic riveter operates from compressed air, which is supplied to the riveter cylinder and drives the hydraulic rod and piston. A hydraulic piston and rod operate the rivet picking and setting mechanism. Any loss of oil results in reduced piston stroke and rivet installation over several iterations.
How to work with a riveter correctly and how to choose consumables
They work with a riveter like this:
- Parts that require connection are placed next to each other and securely (sometimes using a magnet) fixed.
- Make a hole. Its diameter should be a couple of mm larger than the size of the rivet.
- A consumable is inserted into the resulting hole.
- A head corresponding in diameter to the rod is screwed onto the riveter.
- Place the tool all the way to the edge and squeeze the handles. If the rod does not come off the first time, the compression is repeated. Sometimes you need to do several approaches.
Attention! The resulting rivet is not airtight. To form an impermeable connection, silicone, sealant, putty, etc. are additionally used.
The metal for the rivet sleeve is selected depending on the material from which the parts requiring fastening are made. Usually these are soft types: copper or aluminum. They are easily deformed and do not corrode. The exhaust rod is made of steel.
Working with a riveter
Source: https://instanko.ru/ruchnoj/kak-pochinit-zaklepochnik.html