How to weld a pipe in a hard-to-reach place

Soldering polypropylene pipes in hard-to-reach places – Pipes and plumbing

How to weld a pipe in a hard-to-reach place

When installing new polypropylene pipes to replace outdated metal systems, a situation may arise when connecting pipes by welding must be performed in places that do not quite meet the conditions for such an operation.

Therefore, to independently update the pipeline, certain knowledge is required to help organize the welding of polypropylene pipes in an inconvenient place, using auxiliary tools for this.

Tools for work

A special soldering iron for polypropylene pipes and a set of Teflon nozzles help to make a high-quality connection of pipe elements. Using a soldering iron, you can easily make a welded connection on any section of the pipe. Using nozzles, you can connect pipe elements of different diameters.

In addition, soldering polypropylene pipes in hard-to-reach places requires the following tools:

  • A device for cutting polypropylene pipes (most often the cutter comes complete with a soldering iron).
  • A solution that allows you to degrease the soldering area.
  • Set of connecting elements.

You also need to prepare a tape measure, ruler and pencil, as well as a corner and a knife. In some cases, a rag may be needed.

Methods for welding polypropylene pipes

Soldering pipes in hard-to-reach places can be done in different ways depending on the working diameter of the pipes:

  • The butt welding method is used to connect pipes with a wall thickness of at least 4 mm and a diameter of up to 50 mm. In everyday life this method is used quite rarely.
  • The socket method is used when connecting pipes with a diameter of up to 40 mm. The operation requires a special welding mechanism equipped with a centering device.
  • When saddle brazing, a special bell-shaped saddle is welded to the pipe at an angle of 90 0 using a butt joint. The saddle is drilled and a piece of pipe is welded to the connection point, resulting in a T-shaped adapter at the outlet.

Welding in hard-to-reach places

Soldering hard-to-reach areas of polypropylene products is much more difficult than straight runs. To create favorable working conditions in such places, a sufficient amount of effort is required.

“Inconvenient” places include:

  • Space under the ceiling.
  • Corners of the room.
  • Cramped conditions for placing a soldering iron.

When welding polypropylene pipes in hard-to-reach places under the ceiling, you need to prepare a place where the welding machine will be placed when manually forming the connection. For this purpose, you can invite an assistant or hang the device on a special hook prepared in advance.

If the pipes are located very close to the wall, a special technique is used: the direct and mating parts of the joint being formed are alternately heated with a soldering iron. In this case, the heating must reach such limits that the first heated section does not have time to cool down while the counter part is heating up.

Features of soldering in corners

To solve the problem of how to solder polypropylene pipes in hard-to-reach places, for example, in corners, you need to know the features of such connections.

The joining of pipe elements in the corners of the room is carried out using blanks cut at an angle of 90 0. It is important that their ends are thoroughly cleaned and treated with degreasing agents.

The use of special corner adapters and fittings contributes to the formation of smooth transitions on pipe elements at corner connections.

The formation of corner joints on pipes located at a short distance from the wall is also performed by sequentially heating the straight and mating parts. In this case, special attention should be paid to the depth of insertion of the pipe element into the body of the corner piece. To ensure high accuracy, it is necessary to make the appropriate mark with a marker or pencil.

Deciding on how to solder polypropylene pipes in hard-to-reach places requires careful attention and accurate execution of all actions. Connecting elements that have even a slight defect must be replaced with new parts. According to experts, when making connections in hard-to-reach places, you should not turn off the power to the welding machine; it is better if it is always on.

Source: https://trubyisantehnika.ru/payka-polipropilenovyih-trub-v-trudnodostupnyih-mestah.html

Welding in hard-to-reach places with an electrode

How to weld a pipe in a hard-to-reach place

During the construction of pipelines, as well as in households, several methods of connecting pipes are used. But among all the variety, welding is the most often used. This popularity is explained by the fact that thanks to this method, an almost monolithic connection is obtained, which has high strength characteristics. In addition, a high level of tightness is achieved.

In the photo - gas welding of pipes

Gas welding

All methods of this connection can be divided into two groups:

  • Gas welding using pressure;
  • Gas welding, which uses thermal action, that is, melting.

In turn, gas welding using pressure is also divided into the following subtypes:

  • Automatic contact welding;
  • Connection by friction;
  • Gas press welding;
  • Cold type welding;
  • Thermite compound.

Tip! Cold type gas welding for pipes is used when working with those elements that are made of non-ferrous metals and are ductile (that is, copper or aluminum).

The principle of this type of connection is the joint plastic deformation of the material in the place where its connections are subject to severe compression.

Welding using thermal methods:

  • Pipe welding using manual arc welding;
  • Gas welding.

The price of different methods of this type of connection differs insignificantly, so it cannot become a determining criterion when choosing one method or another.

Gas welding technology

The first stage of work is preparing the pipes for welding. Here the edges of the welded pipes are heated in the oxygen gas flame supplied from the apparatus. The gap between the edges is evenly filled with the molten metal of the rod used.

It is worth noting that the seam obtained as a result of this method has lower mechanical properties compared to the seam obtained as a result of the electric arc method.

An example of a high-quality gas seam

It is preferable to use the gas welding method if work is carried out with small thickness pipes (up to 3.5 mm). A very important step before starting work is preparing the edges of the pipes for welding.

Materials and means used in gas welding

It is worth noting that this method uses a variety of pipe welding devices.

To properly carry out the gas welding process, you must use:

  • Oxygen. Necessary to maintain stable combustion and high temperature.
  • Acetylene, which is the basis for combustion.

Gas welding cylinders

Advice! In some cases, it is possible to replace acetylene with other flammable gases. The main criterion is the temperature of the burner flame, which should be 2 times higher than the temperature at which the metal melts.

https://www.youtube.com/watch?v=Tvhw5VG5qTI

Propane and methane are often used.

In addition to these two gases, you also need:

  • A welding wire that acts as a filler material to fill a seam. The chemical composition of the selected wire should be as close as possible to the composition of the metal.
  • Fluxes. This material is responsible for reducing the degree of oxidation of materials during welding. Flux can be in the form of a powder or paste. When heated, this substance floats to the top, thereby forming a protective film that maximally prevents air molecules from penetrating the metal.

Welding technique

Do-it-yourself gas welding has a clear sequence:

  • Cleaning the metal surface from contamination;
  • Preparation of pipes for connection, namely mechanical processing of the edges. If thin-walled pipes are welded, then such processing is not necessary.

Propane torch

Separately, it is worth noting that modern technology for gas welding of pipes uses two different methods of implementation:

  • Right. In this case, work is carried out from left to right. The burner flame is directed to the weld area, and the filler rod moves smoothly following the gas burner. In this method, productivity increases by almost a quarter, gas consumption is reduced. This type of connection is used for pipe wall thicknesses of 5 mm or more.
  • Left. Here the direction of movement is from left to right, the burner flame is directed to the edges of the pipes that have not yet been welded, and the rod is moved in front of the burner. This makes it possible to weld pipes in hard-to-reach places. In addition, the presentation of a product made in this way is much higher.

Welding pipes at home

Edge cutting

Preparing pipes for welding is an important preparatory stage, on which the quality of future work depends. Preparation includes cutting edges. Remember that this stage of work allows you to apply seams in layers, each of them has a small cross-section.

When cutting edges, the structure of the seam itself improves, which helps reduce stress in the metal. The cutting angle can range from 25 to 50 degrees. The choice of a specific value depends on the thickness of the metal, as well as on the selected welding method and type of connection.

Pipe root welding should be done by a professional or under his guidance. The instructions for implementing this stage are considered quite complex, so in most cases they are left to specialists.

Welding a battery from pipes

Battery welded from pipes

Let's figure out how to weld a battery from pipes at home, if all the necessary tools and materials are at hand.

To do this, the following sequence is performed:

  • The pipe is cut to the required length.
  • The number of sections depends on your desire.
  • Markings are made for jumpers. For them, a pipe with a diameter of 25 mm and a length of 10 cm is installed.
  • Now the plugs are cut from the steel sheet.
  • Holes are cut for the jumpers, the central pipes are cut through, and the top and bottom pipes are cut through only from the inside.
  • The battery with jumpers is laid out, and “potholders” are made for fixation.
  • All joints are welded in a vertical position.

Conclusion

Welding pipes is the most optimal method for a hermetic connection, be it the construction of a new pipeline or the installation of sewerage or heating system pipes at home.

In the video presented in this article you will find additional information on this topic.

Source: https://rem-serv.com/svarka-v-trudnodostupnyh-mestah-elektrodom/

How to weld propylene pipes correctly?

How to weld a pipe in a hard-to-reach place

Many people wonder how to weld polypropylene pipes and what mistakes can be made when welding polypropylene pipes? The answers to these questions are presented in this article.

For installation and repair of plumbing and heating systems, not only metal elements are used, but also parts made of various types of plastics: polypropylene, propylene or polyethylene.

Currently, these materials are popular: their installation can be easily done with your own hands, without resorting to the services of specialists. Welding polypropylene pipes (PPR welding) has a number of advantages:

  • Polypropylene pipes are not subject to corrosion.
  • Their cost is lower than metal ones.
  • They are light.
  • There are several basic ways to install them.
  • Quick assembly when working alone. With a partner, work can speed up.
  • Simple soldering methods. By following a certain sequence of actions and following the basic rules, you can obtain a finished connection yourself.
  • Long service life. Modern models of polypropylene products can last for several decades.

Welding pp pipes: selection of tools

Many people wonder how to properly weld polypropylene pipes at home, what needs to be done for this? Before you start work, you need to decide on the choice of welding machine. It must be selected depending on the type of soldering to be carried out. A soldering machine can be purchased, rented, or borrowed from friends.

The apparatus for soldering pp pipes can be of several types: manual, semi-automatic or automatic. The last type will be the most expensive. When working with a specific unit, you should adhere to the rules set out in this article, as well as the instructions for it.

In addition to the soldering machine, you will need:

  • special scissors for cutting the required size of polypropylene pipe.
  • marker for marking parts.
  • alcohol liquid for degreasing the surface of the edges.
  • fittings (for example couplings).
  • pp pipes.

It is advisable to choose couplings and pipes from the same manufacturer. If you choose different ones, there is a risk that the parts will not fit each other in size or material composition.

PP pipes are divided into types depending on the purpose and technology of use:

  • For plumbing systems: both cold and hot.
  • For the heating system, a special technology for welding polypropylene heating pipes is used.

They are also divided into varieties depending on the labeling.

  • The PN 10 marking is used for cold water supply with temperatures up to 20°, as well as for heating floor coverings up to 45°.
  • The PN 16 marking is used for plumbing systems with cold water, as well as hot water up to 60°.
  • Polypropylene marked PN 20 must be purchased for hot water supply up to 95°.
  • The PN 25 marking is used for hot water supply, as well as for heating up to 95°.

Welding polypropylene and polyethylene: differences

  • The melting point of PP is higher than that of polyethylene.
  • PP is more durable and not as flexible.
  • PP is more heat- and frost-resistant.

Differences between propylene pipes depending on color

  • White and gray colors are installed indoors; they are prohibited from being used outdoors. They are ideal for plumbing and heating systems.
  • Black color contains substances in its material that provide additional stability and wear resistance. This is an excellent option for use in sewer systems.
  • Green colored PPs are usually used for watering plantings. Some modern green products can also be used for cold water.

Preparing for work

Immediately before soldering, parts must be cleaned and degreased using special alcohol solutions. They should be free of foreign objects, dust, dirt and burrs. For work, you need to prepare not only the parts themselves, but also the place of work itself: it should not be dirty, dusty, it is recommended that there be no foreign people or objects.

The approximate temperature for working with a soldering iron is about 260-270 degrees. All parts must be prepared in advance, before heating the equipment to the desired temperature. The connection process takes a few seconds. You need to make sure that the parts are positioned evenly, then the seam will be of high quality and airtight.

The exact joining time may vary depending on the thickness of the part and the condition of the welding equipment. It should be borne in mind that if the soldering iron does not heat very much, the heating time needs to be increased. You should not start working with low-heat equipment. The connection may not be sealed.

The elements that are planned to be connected to each other must be heated at the same time.

Overheating of elements is characterized by the fact that the material becomes very soft and can be deformed upon contact with each other.

The result of overheating of polypropylene pipes

The table below contains approximate soldering temperatures, depending on the thickness of the part, welding and cooling time.

Pipe volume (cm) Heating time (sec.) Welding time (sec.) Cooling time after welding (minutes)
1,6 – 1,3 5 4 3
2 – 1,4 5 4 3
2,5 – 1,6 7 4 3
3,2 – 1,8 8 4 4
4 – 2 12 6 4.
5 – 2,3 18 6 5
6,3 – 2,6 24 6 6
7,5 – 2,8 30 8 8
9 – 3 40 8 8
11 – 3,3 50 10 10
16 – 3,5 80 15 15

Welding PP pipes

When the plastic melts, the parts need to be removed from the soldering iron nozzles and carefully connected. This needs to be done quickly. Do not press or twist them too hard. You need to keep the elements level. If for some reason the seam turns out to be of poor quality, it is no longer possible to separate it. You can only use scissors to cut out this seam and solder the edges again.

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Types of soldering of plastic pipes

There are three types of joining plastic parts:

  • Butt.
  • Coupling.
  • Electrofusion.

The butt method is the result of joining molten edges. The parts are fixed to each other using a special welding machine for butt welding.

Butt welding machine

Coupling is a method of soldering using couplings. A coupling is a special device designed to connect parts to each other. The coupling method is also carried out using special welding equipment.

The electrofusion method of connection is carried out using special electrical couplings. The equipment heats the electric coupling, or rather, the spiral inside it. Typically, soldering PPR pipes using this method is used when it is necessary to connect products of large diameter and/or in places with the possibility of seismic activity.

Electrofusion welding machine

For each of the above types of connections, there are certain types of welding equipment on sale. There are general rules for using such welding equipment, as well as instructions for welding polypropylene pipes with a specific model.

The butt welding machine, in turn, is divided into manual, semi-automatic and automatic. Manual equipment is used when connecting elements operating under medium and low pressure. Their management is completely dependent on a person, its functions are not automated, and there is no possibility of recording (logging) data.

Semi-automatic equipment is automated, but not completely. Usually, we are talking about the possibility of logging temperature data. Automatic equipment does not require human monitoring and control. You just need to set the necessary parameters, and the machine will independently select the required welding mode.

The last type of welding equipment is the most expensive, but also the most effective. It eliminates the possibility of errors or defects.

Automatic welding machine with logging function

The above three types of connections are not used for connecting thick-walled plastic parts (various tanks, barrels, children's slides). A welding extruder is used to connect them.

This is a special device that ensures the connection of plastic elements by extruding already molten filler material into the welding area. For this type of soldering, it is enough to lay only one seam. The ends of the parts are also heated with warm air.

Special granules are used as filler material (rod), which are identical in composition to the material of the surfaces being welded. A manual extruder can be screw or screwless. Typically, this device is used to connect polypropylene sheets, grooves and propylene corners.

Thus, you can weld plastic pipes with your own hands at home. To do this, it is important to decide on the type of soldering that you will use for the connection: butt, coupling or electrofusion. It is also necessary to select the appropriate welding equipment, couplings and fittings.

In addition, you need to follow the basic rules for welding polypropylene pipes, follow the table with recommended soldering temperatures, which are set out in this article.

After reading them, as well as watching the video below, you will know how to properly weld polypropylene pipes.

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Source: https://gscomplect.com/kak-pravilno-svarivat-propilenovye-truby/

How to solder polypropylene pipes in hard-to-reach places

Plastic pipes are being used more and more often than metal ones, since they have undeniable advantages, which include a longer service life - up to 50 years for polypropylene pipes, as well as high sound insulation characteristics, resistance to temperature changes, low electrical and thermal conductivity.

PVC pipes are also popular because they are very durable, reliable and easy to install.

Initially, such products were not soldered. Polypropylene pipelines were connected by gluing with special adhesives.

In some countries of the world, polypropylene pipes with small diameters, which are used indoors, are still connected by gluing today.

However, a more reliable and simpler method of fastening is soldering. From this article you will learn how to solder polypropylene pipes with your own hands.

And so that you better understand the technology of work, we recommend reading articles and watching videos on how to solder polypropylene pipes.

Required Tools

For soldering work you will need:

  • roulette;
  • scissors designed for cutting PVC pipes;
  • soldering iron designed for polymer pipes;
  • building level.

Most of these tools are well known to those who have ever participated in construction work.

Therefore, if you decide: we solder polypropylene pipes yourself, you probably already know the necessary tools well, or you can borrow them from your friends or colleagues.

If you don't have the tools yet, they can all be easily purchased at a hardware store. It can be difficult to find just the right scissors and soldering iron. As a rule, they are purchased as a set.

How to solder polypropylene pipes with and without a soldering iron?

Of course, this tool must be available if you are going to connect PVC pipes. Specialized scissors are also called roller pipe cutters.

The tool is available for sale in one of two modifications according to its intended purpose:

  • for pipes with an outer diameter of 1.6-4 cm;
  • for pipes with an outer diameter of 1.6-11 cm.

Soldering iron selection

A soldering iron suitable for cutting pipes is also called a manual welding machine. The tool is a heating device that has a sole equipped with heating elements.

As a rule, it is equipped with holes of different diameters in which soldering nozzles are fixed. The soldering iron is equipped with a temperature regulator.

It also has a heating indicator, a comfortable handle and a special stand. The latter allows you to install the device on a flat surface. The tool is turned on and off by pressing additional switches.

It is the soldering iron that helps answer the question of how to solder polypropylene pipes for heating or plumbing, and how to connect them.

And if you plan to install the pipeline yourself, you should get this device. Depending on the purpose, the tool intended for working with polypropylene pipes comes in two modifications:

  • for PVC pipes with a diameter of 1.6-5 cm with a maximum power of 650 W;
  • for PVC pipes with a diameter of 6.3-11 cm with a maximum power of 1600 W.

Any soldering iron is equipped with paired nozzles of different diameters and a stand.

If you don’t yet know how to solder polypropylene pipes in hard-to-reach places, take a closer look at the soldering iron attachments.

As a rule, they allow you to perform complex work.

  • Soldering iron tips are coated with a non-stick coating, similar to the coating used in cookware.
  • Therefore, the instrument requires special care and cleaning.

Recommendations - how to solder polypropylene pipes

Before starting soldering work, you should carefully study the technology, the necessary instructions, and learn how to use a soldering iron in order to reduce the risks of irreparable errors.

When soldering pipes, you must remember that this is part of the soldering of the pipeline, so work should begin with its most difficult step - marking.

It is the markings that will tell you how to solder polypropylene pipes smoothly. It is good when the marking is carried out by a specialist who is familiar with the drawings of the pipeline system and represents the implementation of the drawings.

Pipe cutting

Before cutting the pipes, measure the interval between the fittings and add 3 cm to the resulting distance. After this, carefully cut the pipe at a right angle with special scissors.

Fittings are put on the pipe, marking the depth on it with a marker, thereby applying a transverse mark to the product. And the longitudinal one will make it possible to join pipeline elements along the axes.

Soldering of polypropylene pipes

First, turn on the soldering iron and insert a nozzle of the required diameter into its hole. Using a thermostat, you need to set the optimal soldering temperature.

At what temperature should polypropylene pipes be soldered?

Recommended value:

  • 260°С – for polypropylene pipes;
  • 220°C – for polyethylene.

The soldering iron is heated up for 10-20 minutes. You can know when it is ready for use by the heating indicator.

Next, the pipeline element that needs to be heated is put on the soldering iron nozzle at a moderate pace. It is heated for the time required by the technology and quickly removed from the nozzle, holding the soldering iron, if necessary.

  • How long does it take to solder polypropylene pipes? As a rule, a polypropylene pipe cools down in 8-10 seconds, which means you need to work quite quickly. Using the nozzle, you can heat two elements at a time - parallel along the outer and inner surfaces.

The heated element is placed on the pipe, aligning the transverse and longitudinal marks. After this, the quality of the connections is verified. It is important that the solder seam is smooth in appearance.

For a high-quality connection, it is better to solder the pipes within the time specified in the technological tables.

Protective gloves should be used during work. Working with polypropylene pipes must be done carefully and patiently.

Soldering pipes is a simple process, but very responsible. If you want to better understand how to solder reinforced polypropylene pipes, the video on this page will help you understand the soldering technology.

Connection of PVC pipes with metal-plastic pipes

How to solder polypropylene pipes with an aluminum layer? How to connect them? Is it possible to solder polypropylene pipes from different manufacturers?

In cases where such questions arise, special adapters must be used when soldering.

One side of them is attached to metal or metal-plastic by means of a thread, the other is soldered to plastic using standard technology.

The only difference in the work is that threads must be cut on the metal and the connection must be sealed manually to avoid leaks. It is best to use tow or sanitary flax fiber as a sealant. This material is affordable and effectively seals the joint.

Using the same technology, adapters are installed, on the basis of which mixers are connected. The products externally look as if metal threads were fused into polypropylene.

How to check the connection for leaks

Upon completion of installation work related to the organization of the water supply system, you can begin to check the quality of the pipeline.

To do this, water is supplied to it. The valve is opened to the house or apartment, then the faucet taps in the rooms are opened. The water pressure should be maximum.

First of all, they feel the joints, especially carefully observing the threaded connections.

Sealed joints leak very rarely if the work is carried out in accordance with the technology and the specialist knows well how to properly solder polypropylene pipes for heating, water supply, reinforced with fiberglass or aluminum, large or small in diameter.

But if a leak is detected in the welded pipes, the water is turned off, and the vulnerable pipe connection is redone, having previously been cut off. Before soldering, the pipes are wiped dry so as not to break the soldering iron and warm up the polypropylene well.

If a leak is detected at a threaded connection, it can be carefully tightened with a wrench so that the thread does not break.

Another option is to strengthen the seal. But in the latter case, you need to turn off the water and unscrew the connection.

Now you know more about how to solder polypropylene pipes with a soldering iron, what tools to choose for installation work and how to use a soldering iron correctly.

Follow the recommendations of experienced specialists when creating a pipeline, arranging it yourself, or seek installation services from professionals.

Source: https://iseptick.ru/truby-i-fitingi/polipropilenovye-truby/kak-payat-polipropilenovye-truby.html

How to cook heating using electric welding in hard-to-reach places

When building a new house or during a major renovation of an apartment, you have to decide on the installation of new heating elements. Moreover, the problem here is not only in the choice of radiators and pipes through which the coolant will move, but also in the method of combining disparate parts of the structure into one reliably operating system.

There are several options for connecting pipes: replacing heating radiators with gas welding, electric welding or a threaded method. Although each technology has pros and cons, most craftsmen are inclined towards gas welding work. Why? Let's look at it in detail and with examples.

Features of gas welding technology

The fastening of heating pipes by gas welding is carried out according to the following principle: the end parts of the two elements are combined, and then gradually heated in the gas-oxygen mixture to high temperatures.

For special weld strength, filler material in the form of wire or rod is used. When the hot metal cools, a monolithic joint is formed.

Advantages and disadvantages of joining pipes by welding

One of the main reasons for the popularity of the gas welding method is the specific operation of our heating systems. When the coolant circulates, all structural elements are constantly under pressure, which deforms the joints.

Therefore, a strong weld seam reliably protects against breakthroughs and helps prevent accidents during short pressure surges and even water hammer, which often accompany the startup and shutdown of centralized heating.

Advantages of the gas welding method:

  • Durability and reliability of the connection (it is believed that the strength of the seams after gas welding even exceeds the strength of the radiators themselves!).
  • Possibility of using parts of any shape and size. The only requirement is that the elements be made of metal with a thickness of no more than 3.5 mm (if this is exceeded, it is more economical to use electric arc welding).
  • An aesthetic point - pipes and batteries, welded by gas welding, become a solid monolith, which can be easily repainted in a color that matches the interior.
  • You can carry out work without connecting to the electrical network (especially important for a new building).
  • Many metals from which pipes are made, such as copper, cast iron, brass and lead, form the strongest joints using gas welding.

The main disadvantage of this installation method is the large heating area. As a result, it is easy to damage furniture and flammable finishing materials, such as parquet, wallpaper, plastic wall panels, chipboard or MDF.

To avoid destruction, it is recommended to remove thermally unstable elements from the work area, and cover immobile elements with asbestos sheeting or other protective material.

In addition, gas welding releases substances into the air that are harmful to health; working without special protective equipment is strictly prohibited. That is why everyone who wants to master a gas welding machine in practice must study the safety rules and obtain permission to work.

Restrictions on working with a gas welding machine

Installation of a heating system using gas welding is permitted only by professional welders who, in addition to special education, have permission to carry out work from the fire service.

Please note that the document is issued only for a certain period, so when hiring a specialist, you should not just look at the “crust”, but also study its validity period.

Other mandatory requirements for welders: the working order of the gas apparatus and mandatory protective equipment - goggles, work gloves, a shield.

It is advisable that the master use filler wire for seams and modern equipment operating on a mixture of oxygen and acetylene. Other flammable gases, such as methane or propane, are acceptable provided that their combustion temperature is twice the melting point of the filler rod.

If you are not a professional gas welder, you can contact local heating networks or the organization that manages the house to carry out the work. To do this, the owner of the apartment draws up a statement about the need to replace the batteries and agrees on a date to shut off the flow of coolant in the common building main.

After welding and installing the radiators, the invited craftsman must perform a crimp test and make sure that the system is working properly. It is strictly prohibited to independently stop and start heating in apartment buildings.

Differences from other installation methods

An alternative for connecting pipes when replacing batteries is the threaded method. It is especially popular among home craftsmen who do not have in their arsenal such expensive equipment as a gas welding machine and the skills to work with it.

In this case, the assembly of the system and installation of the batteries selected for replacement is carried out using threaded threads and special connecting elements - tees, fittings, nuts and other adapters.

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The main (and perhaps the only) advantage of the threaded method over the gas welding method is the ability to assemble the system quietly and without fire hazards with your own hands, without resorting to the expensive services of professional craftsmen. And such a structure can be disassembled in the future if there is a need to clean or replace any element.

But the assembly process requires detailed study, precise fitting and correct selection of all connecting elements. And even if you manage to do everything correctly and start the system, over time it will still fail.

As a result, water will quickly find “weak spots”, undermine the sealing gaskets and break through. Therefore, in high-pressure lines, threaded connections quickly “give in” under the pressure of water hammer.

Another popular alternative to gas welding is electric heating. Both technologies work on a similar principle - heating to the melting point and joining metals. At the same time, electric welding is a little cheaper, and the scale of “destruction” after such work is small, since the heated area of ​​the electric device is much smaller.

But despite these advantages, gas welding has an important feature - the ability to regulate the melting rate by changing the flame angle. Unlike almost instantaneous heating by electric welding, gas technology works gradually, without disturbing the structure and strength properties of the metal.

That is why gas welding is by far the leader when choosing a method for replacing batteries among those who like to make repairs efficiently and reliably.

Requirements for the process of replacing radiators

Modernizing home heating is impossible without preliminary calculations and selection of batteries suitable for the design. Moreover, it is not at all necessary to replace old radiators with identical ones.

Source: https://MyTooling.ru/instrumenty/kak-varit-otoplenie-jelektrosvarkoj-v

Methods for soldering polypropylene pipes in hard-to-reach places

Due to their performance characteristics and low price, polypropylene pipelines are very popular. However, when installing individual elements, fittings, and shut-off valves, difficulties sometimes arise due to the lack of access to the welding site. In order not to stop the work process, you need to study the principles of soldering polypropylene pipes in hard-to-reach places.

Hard to reach place for pipe soldering

Soldering methods

Hard-to-reach places include corners and joints between the ceiling and wall. The ability to solder pipes in such places will help not only to assemble a new pipeline, but also to repair the old one. There are two ways to weld polypropylene pipes in hard-to-reach places.

Electro-coupling soldering technology

PP pipeline parts can be connected using an electric coupling. It is suitable for pipes with a diameter of 20 mm. Stages of work:

  1. Clean the surfaces to be joined from dirt, dust, and degrease. Wait until completely dry.
  2. Prepare tools.
  3. Using special scissors for polypropylene, cut the pipes at an angle of 90 degrees.
  4. Remove the internal chamfers and center the tube holes.
  5. The parts to be joined are clamped using a positioner so that they remain movable during soldering.
  6. An electric coupling is put on the connection point.

All that remains is to remove the holding tools and wipe off the dirt from the connection.

Often after soldering, plastic smudges and unevenness form on the finished seam. They can be removed with fine sandpaper. When grouting, do not use excessive force, as this may damage the seam.

American adapter coupling

The adapter coupling is often called American because it was developed in the USA. It is a classic fitting with a union nut. American:

  • provides a high level of tightness;
  • suitable for installation in hard-to-reach places;
  • It is easy to install and dismantle.

To tighten a threaded connection, it is recommended to use a special cylinder, which has recesses for hooks.

Required Tools

Before installation, you need to prepare the following tools:

  1. Special soldering iron. It is a welding machine for connecting polypropylene parts. It should heat up to 260 degrees and have attachments for different diameters.
  2. Scissors for cutting plastic pipes.
  3. Connecting parts.

Additionally, you will need a degreasing solution and a marking tool.

Tool for soldering polypropylene pipes

Sequence and important rules for soldering polypropylene

Repair of polypropylene pipes and assembly of new circuits must be carried out in compliance with a number of rules:

  1. The soldering iron should be placed on a flat surface and not move while soldering.
  2. Soldering temperature is 260 degrees. Some soldering irons have a heating sensor installed to reach this temperature. Overheating will cause the plastic to spread.
  3. Polypropylene parts should be heated evenly. The heating time is indicated individually for different pipeline elements and depends on their diameter and wall thickness.

Installation sequence:

  1. Cut the tubes using special scissors.
  2. Check the ends for unevenness. Clean them from dust and degrease the surfaces to be joined.
  3. Heat the soldering iron to 260 degrees. At the same time, put two fittings on the heated nozzles. Wait 4–5 seconds.
  4. When heating is complete, the fittings are removed from the soldering iron and simultaneously inserted into each other. Parts cannot be rotated.
  5. Wait until the connection cools down and begin soldering other joints.

Mistakes when soldering plastic pipes

People who do not have practical experience in assembling polypropylene pipelines may make various mistakes during installation:

  1. Wrong choice of soldering iron. When choosing a welding machine for plastic, you should give preference to models with a temperature controller and nozzles made of Teflon.
  2. Overheating of parts. Because of this, the strength of the connection will decrease and plastic deposits will appear inside the pipeline. It is important to strictly observe the heating interval so as not to encounter such problems.
  3. Distortion during joining of parts. You need to hold one axis to make the connection smooth.
  4. Spike near dirty places. Any debris falling on heated surfaces will reduce the strength of the seam.

It is important not to rush, to wait for the finished compound to cool completely.
How to solder polypropylene in a hard-to-reach place? Sometimes when assembling a new pipeline or repairing an old one, difficulties arise due to soldering in hard-to-reach places. To make a connection in such an area, you can use an electric coupling or an American fitting. Anyone can learn to work with these parts by becoming familiar with their features.

Example: soldering polypropylene pipes in a hard-to-reach place.

You may also find it useful:

Source: https://trubyda.ru/pajka/trub-v-trudnodostupnyh-mestah

How to weld a pipe in a hard-to-reach place

When carrying out work to replace water or gas pipelines, difficult situations often arise. One of them is one that requires welding pipes in hard-to-reach places. Difficult places for a welding machine to access are places where the pipe runs close to the wall of the room, under the ceiling or in a corner. There is a certain technology and methods for performing welded joints in such places, using which you can carry out welding work yourself.

Welding methods in difficult to reach places

When connecting two parts of a pipeline near a wall or in a corner, you can use a special soldering iron to heat the junction of both pieces of pipe and, while they are still warm, make the connection. This method is only suitable for welding polypropylene pipes.

To weld metal pipes in places that are difficult for the machine to access, you can try using a special composite electrode in the shape of a hook so that you can hook it behind the pipe.

The operational or internal seam is used for welding in hard-to-reach places in cases where even a composite curved electrode cannot be inserted behind the pipe. The method consists of the following “operation”: a piece of one of the pipes being connected is cut out, a weld is made inside through the resulting hole, and after that the cut piece is welded into place like a patch.

Peculiarities

When welding pipes in the ceiling space, it is necessary to provide a place for the location of the apparatus. Being at a height, it is difficult to carry out high-quality manipulations while holding the device. It is best to get outside help; You can also arrange something like a hook on which the device will hang.

We carry out work in a confined space

When carrying out welding work, it is imperative to follow safety regulations. If welding takes place in a cramped small room, for example inside a gas boiler or electric furnace, safety precautions are taken especially seriously.

It is necessary to use a special dielectric mat, the welder must wear a gas mask, dielectric shoes and the same gloves. The gas mask prevents damage to the respiratory tract from molten metal vapors. You need to think about lighting the room, protecting the light bulb with a metal mesh. There should be good air circulation in the room.

Such work is quite dangerous, and it is highly not recommended to carry it out alone - find yourself an assistant, or better yet two.

Welding skill

Even with special tools, such as a composite electrode, welding pipes in hard-to-reach places is a very responsible and difficult task. If any significant defect occurs during work, it is better to immediately create a new connection.

It is not recommended to disconnect the device from the power supply - it may be needed in working order at any time. Experienced craftsmen resort to all available means to obtain a high-quality connection, including improvised ones. Thus, there are frequent cases of using mirrors and welding by ear.

To weld using sound alone requires many years of practice.

Everything for welding

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🔎 Welding is one of the most reliable ways to connect parts. It is used in industry and in normal daily life. Every home craftsman uses welding from time to time. It’s good if he knows how to cook himself, but he often has to turn to specialists.

But welding is quite possible to learn. You should start with the simplest: electric welding for beginners is, first of all, learning how to make various seams. More complex work can be performed only after gaining experience.

Let's look at the basics of technology and some tricks of the welding process.

🔎 Where to start - the preparatory stage

First of all, you need to prepare the equipment. You will definitely need a welding machine, a set of electrodes, a hammer for knocking down slag and a brush. The diameter of the electrode is selected depending on the thickness of the metal sheet. Don't forget about protection. We prepare a welding mask with a special light filter, thick clothes with long sleeves and gloves, preferably suede.

You will also need a welding rectifier, transformer or inverter - devices that convert alternating current into the direct current necessary for welding.

Before work, you need to prepare protective equipment, which includes a special mask with a light filter, suede gloves and long sleeves, as well as the necessary tools

🔎 Welding process technology

Welding is a high temperature process. To carry it out, an electric arc is formed and held from the electrode to the workpiece being welded. Under its influence, the base material and the metal rod of the electrode melt.

As experts say, a weld pool is formed, in which the base and electrode metals are mixed. The size of the resulting pool directly depends on the selected welding mode, spatial position, speed of arc movement, shape and size of the edge, etc.

On average, its width is 8-15 mm, length 10-30 mm and depth - about 6 mm.

The electrode coating, the so-called coating, when melted, forms a special gas zone in the arc area and above the bath. It displaces all air from the welding area and prevents the molten metal from reacting with oxygen. In addition, it contains pairs of both base and electrode metals.

Slag forms on top of the weld, which also prevents the melt from interacting with air, which negatively affects the quality of welding. After the electric arc is gradually removed, the metal begins to crystallize and a seam is formed that unites the parts being welded. On top of it there is a protective layer of slag, which is subsequently removed.

During the welding process, the electrode coating melts, forming a special gas zone. Inside it, the base metal and electrode are mixed

🔎 Basics of electric arc welding

In recommendations on how to properly weld by electric welding, special attention is paid to the beginning of the process. It is best to get your first welding experience under the guidance of a specialist who can correct possible mistakes and give useful advice. You should begin work by securely fastening the part. For fire safety purposes, you need to place a bucket of water near you.

Source: http://vashslesar.ru/uteplenie/kak-zavarit-trubu-v-trudnodostupnom-meste.html

How to weld heating pipes - rules for welding metal and plastic pipes

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To make the heating system as reliable and functional as possible, heating pipes are welded. Depending on which pipes the circuit is made of, the welding technology may differ.

Plastic pipes

To join polypropylene parts together, one of two methods is usually used, the better to weld heating pipes:

  1. Socket welding. It is carried out by immersing one end of the pipe into the other.
  2. Socket welding. An intermediate element is used - a coupling.

Diffusion welding is used to connect polypropylene components. During its implementation, individual components of the circuit are heated using a special soldering iron with a power of 1500 V. Such devices operate from a regular 220 V network. On average, heating takes no more than 5 s. The characteristics of polypropylene are such that its melting begins at a temperature of +27 degrees. The desired heating temperature can be set on the temperature controller.

The process of welding polypropylene at different times of the year has its differences. If the procedure is carried out outdoors in winter, the duration of heating is slightly increased.

The same principle applies when working with large-diameter pipes: as a rule, they need to be heated for 30 s.

A special nozzle on the device ensures simultaneous heating of all surfaces that will be joined (meaning the pipe and the coupling). As the temperature increases, “flanges” appear on the parts.

Once the desired temperature has been reached, the elements must be removed from the nozzles and joined together, maintaining even pressure on both sides. After joining in a heated state, individual parts must not be moved or twisted, otherwise the seam will lose its strength. In order for the connection to have sufficient strength, the parts must be kept in the connected state for at least 30 seconds. A sign of excessive heating of the surface of the pipes is that it turns brown.

Metal pipes

To connect metal heating system components, the electric welding method is used. Before welding heating pipes, you need to acquire metal electrodes. They conduct electric current and act as an “additive” to fill the weld seam.

When starting to connect, individual sections of pipes are cleaned of sand, dirt and debris. Any deformed ends that are noticed must be straightened or trimmed. To implement arc welding, the edges of the parts are cleaned to a width of at least 10 mm. To switch pipes around the circumference, it is necessary to observe a continuous mode.

To weld heating pipes using electric welding, as a rule, a different number of layers is used.

This directly depends on the thickness of the walls of the heating pipes:

  • 2 layers – with a thickness of no more than 6 mm.
  • 3 layers - 6-12 mm.
  • 4 layers - more than 12 mm.
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Slag must be removed from each laid layer before laying the next one. The starting layer is laid using the stepwise surfacing method. Subsequently, continuous surfacing of softened metal is used. Along the course of the connection, it is necessary to distribute the stepped surfacing over several intervals, using the “every other” method.

Laying the first layer is especially important when organizing a heating circuit. If there is a defect, such a section is eliminated and reapplied. When applying subsequent layers of welding, it is necessary to evenly rotate the pipe along its axis. When implementing each subsequent layer, small offsets of 1.5-3 cm are made from the beginning of the previous one. The final surfacing must adhere to the main surface and be smooth and even.

Pipeline welding in working order

When connecting pipes under pressure, you have to face the question of how to weld heating using electric welding in hard-to-reach places. This is explained by the frequent location of the pipeline in narrow niches or close to walls.

To carry out welding work, a hole for welding is cut out inside the pipe. After this, the rest is boiled. It is best to start work from the central part of the lower surface of the pipe. To obtain a high-quality seam, the electrode is positioned at an angle of 90 degrees. Vertical seams are applied in a different position of the electrode (at an upward angle): spot welding is often used for these purposes.

Source: https://teplospec.com/montazh-remont/kak-vypolnyaetsya-svarka-trub-otopleniya-pravila-svarivaniya-metallicheskikh-i-plastikovykh-trub.html

How to repair polypropylene in hard-to-reach places

You will need a soldering iron, or as it is also called an iron with attachments. There is an opinion that when repairing a pipeline in a hard-to-reach place, the entire assembly is removed. But you can replace exactly the part that is damaged.

Working with PP is not as difficult as it seems at first glance. But problems arise when pipes are soldered in hard-to-reach places. They don't have enough space. Here they resort to various tricks.

  • The surface must be degreased. This can be done with a solution. Apply this solution to the surface with a rag or napkin. Then, when it dries, you can move on to the next steps.
  • The soldering iron must be preheated in advance. The operating temperature is 260 degrees. Good devices, which are expensive, reach this temperature very quickly. Literally in five minutes. More economical models of soldering irons will require 10-15 minutes for this process. Before heating, install the nozzles.
  • When the tool is warmed up, the end of the pipeline and the fitting are inserted into the nozzles at the same time. After heating, they are joined. You need to wait a while for everything to “get set.”
  • We solder everything else in the same way. There are situations when it is not possible to heat both edges at the same time. Then we take the internal fitting and heat it longer.

It happens that it is necessary to replace the damaged area. Then it is pre-cut with pruning shears and scissors. You can do this as follows:

  • The water supply to the damaged area is shut off. There is always a shut-off valve. And in modern water supply systems, every section is blocked.
  • Secateurs are used to cut damage evenly at an angle of 90 degrees.

Electro-coupling soldering technology

The method is applicable for structures whose diameter starts from 20 mm and above. Before starting, preparatory work is carried out. Then the surface is cleaned of grease and dirt and welding occurs directly.

The whole process consists of stages:

  • Equipment check. Before starting work, the serviceability is checked so that faults are not discovered during welding work.
  • Prepare all tools and work area.
  • Cut off the ends evenly. The ends of the pipeline must be cut strictly at an angle of 90%.
  • The edges of the pipelines to be welded must be degreased. This can be done using wet lint-free wipes, white spirit, and solvent. Before welding, you must wait until the degreaser evaporates. It is also necessary to remove the excess oxide layer and remove the necessary chamfers.
  • In case of severe deformation, the ovality is removed from the edges. This is done with hydraulic clamps.
  • The parts are clamped in the positioner. This gives them stability. During cooling, movement is eliminated, which means that even adhesion to each other is ensured.
  • Welding with an electric coupling.
  • Cooling the welded
  • Removing all fasteners and wiping off dirt. It is possible to clean the protruding parts of the material.

American adapter coupling

The classic fitting with a nut, invented in the USA, is called “American”. It has many advantages. The main thing is that it does not require much space to work with it. Therefore, in difficult areas when working with polypropylene pipes, use an American one.

What advantages does it have over others?

  • It is easy to install and remove, and you can quickly use it to cover areas for partial replacement.
  • Provides good sealing.
  • It is possible to install such fittings in hard-to-reach places.

American women have many varieties, they differ not only in size. There are fittings with external, internal threads, and mixed. American women can be made from different materials. Such products are made of brass, steel, and other metals. Different metals can be used in one product.

Products intended for use may vary. There are couplings that are double-sided fittings. They produce tees, crosses, plugs, and adapters of different diameters.

How to fix leaking pipes yourself

When a leak is detected, many people try to repair this leaking polypropylene pipe on their own. Mostly the following malfunctions occur:

  • Wear of gaskets. As a result, a leak appears. Replacing the gasket helps eliminate it.
  • Violation of tightness. If the connection is threaded, then replacing it yourself will not be difficult. It is enough to purchase the same part at a plumbing store and replace it.
  • Soldering the assembly on the fly - In this case, you can use this simple technique: heat the soldering iron, disconnect the nozzle, and use an adjustable wrench to put the hot nozzle on the pipe. Next, remove the nozzle and make connections.
  • Installation of a ready-made soldered assembly - It happens that you need to solder an assembly on site and it is not possible, and then we solder the required part. And then we replace the damaged section of the pipe with it.

Pipe under pressure

Sometimes it is necessary to eliminate a leak in a polypropylene pipe under water pressure. It will not always be possible to turn off the water supply. So, we repair the PP joint in the plumbing or heating system under pressure. There are several ways. The most effective ones should be indicated first.

  • Installation of the clamp. A rubber seal is applied to the damage and tightened with clamps.
  • Special glue. Modern technologies help solve this problem. The glue sets quickly, if possible, you can use it.
  • Small leaks are eliminated by screwing in a self-tapping screw with a rubber gasket.
  • A bandage impregnated with cement is applied to the damage. Everything on top is covered with solution. This method is suitable for eliminating small leaks.

Pipe without pressure

For repairs without water pressure, replacement may be required. This is done by installing a new mechanism with a threaded connection, or by soldering. When soldering, their ends and surfaces of the nozzles are treated with a degreaser.

Once a leak is detected, the water is shut off. In modern water supply systems it is possible to block certain areas. Next, we repair the joint in the non-pressure system.

  • We disconnect the damage.
  • If you can replace some part in it, this would be an ideal option, we change it.
  • If replacement is not possible, another one is purchased and assembled.
  • Then we install the already corrected one.

Modern technologies make it possible to install complex and flexible water supply systems. And if previously only specialists did them, now the basics are accessible to any uninitiated person. After all, the process of such assembly and repair will be automated over time.

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Source: https://vodatyt.ru/plastikovye-truby/remont-v-trudnom-meste.html

High-quality soldering of polypropylene pipes in hard-to-reach places - Prof Pipes

When completely replacing old metal pipes with new polypropylene pipes, difficulties often arise with their articulation in places that are not entirely suitable for welding operations.

If you decide to update the pipeline yourself, you should familiarize yourself with how welding of polypropylene pipes in hard-to-reach places is organized with the presence of one or another auxiliary tool.

Necessary tool

First of all, we note that to obtain good quality pipe connections you will need a special welding device - a soldering iron for polypropylene pipes with a set of Teflon nozzles.

In addition, to solder polypropylene pipes you may need the following working tool:

  • a cutter for polypropylene pipes (sometimes it is included with a soldering iron);
  • means for degreasing the soldering area;
  • rags, tape measure, file and ruler;
  • corner, knife, marker or pencil;
  • set of fittings.

Welding methods

Soldering of polypropylene pipes can be done in several ways, the choice of each of which is determined by the working diameter of the pipe blanks. The following options are possible:

  1. The butt welding method is selected for pipes with walls more than 4 mm thick and a diameter of about 50 mm. It is used very rarely in domestic conditions.
  2. The socket method is used for pipes with a diameter of less than 40 mm. Requires a special welding mechanism with a centering device.
  3. The saddle soldering method involves the formation of a butt joint by welding a special socket saddle to the pipe at a right angle. After drilling the seat, an “extension” of the pipe is welded to the joint, resulting in a kind of T-shaped adapter.

Working with pipes in “inconvenient” places

Soldering pipes in hard-to-reach places is naturally somewhat more difficult than using straight pipe runs. At the same time, you will have to spend a lot of effort to ensure favorable conditions for working in such areas.

All so-called inconvenient places can be reduced to the following options:

  • ceiling space;
  • sections of the route where welding work is extremely difficult (due to cramped conditions for placing a soldering iron);
  • soldering of pipeline elements located in the corners;

Next we will consider each of these cases separately.

When working with pipes laid very close to the wall, you can use a special technique that consists of sequentially heating the direct and mating parts of the joint being formed with a soldering iron. In this case, their heating time will need to be increased to such values ​​that when working with the mating part, the previously heated flange of the straight part of the workpiece does not have time to cool down.

Soldering in corners

Blanks for corner pipe joints are always cut only at right angles; at the same time, their ends must be cleaned and degreased. To obtain a smooth line for pipe wiring in corner areas, it is recommended to use special corner adapters and fittings.

When forming corner sections of pipes located very close to the wall, the technique already described above of sequential heating of the direct and mating parts of the joint is used. In this case, it is very important to accurately mark with a marker the depth of entry of the supply pipes into the body of the mounted corner element.

In conclusion, we note that the design of polypropylene pipe joints in “inconvenient” places will require close attention and great precision.

If there is the slightest deviation in the shape of the joint from its normal appearance (curvature, for example), it should be urgently replaced with a new one.

Experts advise not to disconnect the welding machine from the network while working in difficult places, keeping it on all the time. The video below will help you better understand pipe soldering technology.

This video shows how to solder polypropylene pipes in hard-to-reach places:

This video shows how to weld polypropylene pipes in hard-to-reach places without a soldering iron:

Source: https://profpipe.ru/ustanovka/kachestvennaya-pajka-polipropilenovyh-trub-v-trudnodostupnyh-mestah.html

Soldering polypropylene pipes in hard-to-reach places: tips and tricks

Polypropylene pipelines (PPR), due to their affordability, physical parameters and ease of installation, are widely in demand in households when organizing cold and hot water supply. During self-installation, the greatest difficulty is caused by soldering polypropylene pipes in hard-to-reach places, which is quite difficult for a beginner to cope with without making mistakes.

Therefore, it is useful to study techniques - how to properly solder a pipeline near walls, the specifics of soldering in corners, it is advisable to be able to repair polypropylene sections of a pipeline in compliance with technology.

At the same time, it is very important to make the right choice of tool and know the most common mistakes made by beginners.

Fig. 1 Industrial apparatus for PPR butt soldering - principle of operation

Necessary tool for soldering small diameter polypropylene pipes

The thermal diffusion method used for welding polypropylene elements is realized by heating them with special devices, usually called soldering irons or irons. Structurally, the unit is a steel body with a built-in heating element, to which cylindrical heaters (nozzles) are screwed, the dimensions corresponding to the standard outer diameters of polypropylene pipes.

The temperature is set by a mechanical thermostat and two switches; in more modern devices, an electronic temperature indicator with processor-controlled heating is installed. The majority of irons have a flat shape; a less common variety has a round heating element, the nozzles on which are fixed with double-sided clamping screws.

In addition to the iron, the following tool is required for welded installation of a polypropylene line:

  • Scissors. Designed for cutting polypropylene pipes, they are often supplied with a soldering device.
  • Pencil and tape measure. The tool, as well as a corner and a knife, are used to accurately measure and control the location of the cut areas and remove the internal chamfer.
  • Set of connecting fittings. Includes straight and angle couplings, tees, taps, threaded fittings and other fittings used to change the direction or connect plumbing fixtures to the main line.
  • Household chemicals. Substances may be needed to degrease the welded surface and clean it from dirt.

Rice. 3 Tools for working with PPR

Soldering polypropylene pipes in hard-to-reach places

When deciding how to solder polypropylene pipes in hard-to-reach places, the following factors should be taken into account.

Working with polypropylene pipelines in narrow places is more difficult than welding on straight pipe runs in conditions of sufficient space. Inconvenient places usually include areas near the top of the ceiling, spots in corners, and tight space conditions that make it difficult to install the soldering iron on the stand. In the latter case, you cannot do without outside help; an alternative solution is a special hook, prepared in advance in a convenient place, on which you can hang a soldering iron.

If the soldered pipe sections are located too close to each other on the wall, a special technique is used - the direct and mating parts of the joint are heated in turn. In this case, the first section is heated a little longer than the allotted time, and then the pipe is heated for a shorter time and, if possible, at a higher temperature (the regulator is set to a larger diameter).

The situation when the soldered sections must be of a certain length, but when welding them in line with a soldering iron, one of the parts will have to be cut to the width of two nozzles and a heating iron, can be solved in another way.

A similar nozzle is purchased, fixed on the heating platform, and each of the segments is simultaneously soldered in different planes, after which they are connected.

Using this method, you can mount not only straight sections, but also turns on walls, thereby ensuring a tighter fit of the line to the curved surface.

Rice. 4 Welding pipeline sections with an iron with two nozzles

Source: https://montagtrub.ru/payka-polipropilenovyih-trub-v-trudnodostupnyih-mestah-sovetyi-rekomendatsii-spetsialista/

How to weld pipes using manual arc welding: studying the technology and available methods

During the construction of pipelines, as well as in households, several methods of connecting pipes are used. But among all the variety, welding is the most often used. This popularity is explained by the fact that thanks to this method, an almost monolithic connection is obtained, which has high strength characteristics. In addition, a high level of tightness is achieved.

In the photo - gas welding of pipes

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