How to solder 32 pipes correctly

Guide to proper soldering of polypropylene pipes

To install internal water supply and heating networks in a manor house or apartment, plastic pipelines are used. To combine individual sections into a single system, soldering of polypropylene pipes is intended. To perform the operation well, certain skills are required, but after some training you can do it yourself.

Pipelines made of polypropylene, their advantages

Polypropylene pipelines are suitable for hot and cold water supply and heating. Products with a reinforced layer of foil, fiberglass or aluminum can withstand temperatures up to 95 0 C, pressure 20-25 atm. They are used for internal water supply and heating, in the supply system from the main line.

The products have the following advantages:

• long service life;
• withstand high physical activity;
• are not destroyed by moisture or aggressive liquids;
• lightweight, making them easier to install;
• low thermal conductivity does not reduce the temperature of the coolant;
• do not impair the taste and chemical composition of the liquid;
• have low cost.

These characteristics of polypropylene pipelines make it popular in modern construction and when repairing water supply systems in residential buildings.

Types of plastic pipes, details of the soldering process

The concept of “plastic pipes” combines a number of products that differ in use and chemical composition. The following types are distinguished:

1. Polyvinyl chloride (PVC). Recommended for cold water supply. Lightweight, durable. Used for open laying.
2. Polypropylene (PP). They can withstand high temperatures and pressure, and are intended for the transport of hot liquids and in heating systems. Connections of individual elements are made by soldering propylene pipes.
3. Polyethylene (PE). Flexible, elastic, when heated they become soft. There are high pressure (HPV) and low pressure (LHP). Used for cold water.
4. Made from cross-linked polyethylene (PEX). They bend easily, withstand mechanical loads, high and low temperatures. Designed for hot and cold water supply.
5. Metal-plastic. Multilayer. Used for drinking water supply and heating.

Soldering of plastic is ensured by the thermoplasticity of the material. When heated, it becomes soft, like plasticine, and individual fragments are easily connected when pressed against each other. Cooling leads to the formation of a strong joint that does not allow liquid to pass through.

During the soldering process, polyfusion occurs—the mutual penetration of molecules. Since the seam is formed from the material of the product, its chemical formula is equal to the formula of the material and retains its physical properties. At the joint there is no boundary between the elements, which explains its strength.

Methods for connecting polymer pipes

There are several methods for carrying out such an operation as soldering plastic pipes. Let's look at each in more detail.

Butt soldering

This is a connection of a product with the same internal and external diameters. The sequence is as follows:

1. Adjusting the ends to ensure a tight fit; for this, use an edge trimmer.
2. A flat heater is pressed against the end. Allow a certain amount of time to melt.
3. Remove the heater and press the ends together, leave until cool. The process of polymerization and formation of a seam occurs.

To obtain a high-quality connection, special machine-type devices are used for butt welding. Such devices are chosen for work by professionals. At the household level, this method is practically not used for polypropylene compounds.

Sleeve soldering

Coupling soldering of polypropylene pipes is most often used for laying them in an apartment or residential building. Two parts are used here - a coupling and a pipe. The inner diameter of the coupling must match the outer diameter of the pipe. A coupling can be a piece of pipe, a tee, an elbow, a faucet, or another fitting.

Soldering is carried out using a device, on one side of which there is a coupling, on the other - a mandrel. A pipe is inserted into the coupling of the apparatus, a coupling is put on the mandrel, with the help of which the connection is made. The ends are heated simultaneously. It is important not to exceed the heating time so that the entire wall does not melt.

After heating, both workpieces are simultaneously removed from the heater, the pipe is inserted into the coupling to the marked depth. Further cooling leads to the process of polymerization of the contacting surfaces and their soldering.

Soldering using electrofitting

Soldering of polypropylene pipes using electrical fittings is carried out using a coupling apparatus equipped with an electric cable. The coupling fitting is put on the pipe and connected to the heater. It heats up to a temperature of 260 0 C, melts and they are soldered together. Next, the device is turned off and disconnected from the fitting. After the connection cools, a strong contact is formed.

Other soldering methods

One of the ways to connect polypropylene pipelines is the so-called cold welding. Performed using organic solvent glue. Its application to the surface of plastic causes the plastic to soften. The treated areas must be connected immediately, as the glue evaporates quickly. This method is used to connect PVC parts that are not very flexible when heated.

Devices and other tools for soldering polypropylene pipes

For home communications, plastic pipes with an outer diameter of 20-63 mm are used. For their soldering, small-sized devices are chosen. This is a soldering iron of simple design, often called an iron. The devices differ in the shape of the heating element; they are cylindrical and xiphoid. Attachments in the form of a mandrel and a sleeve are put on the xiphoid ones. They are designed for end soldering. The cylindrical heater uses a long, round, crimp-type nozzle.

In addition to the soldering machine, you will need the following tools:

• scissors for slicing;
• seamstress for trimming reinforced products;
• tape measure or ruler;
• marker;
• organic alcohol for degreasing;
• rags;
• gloves.

Having provided yourself with the necessary tools, you can get to work.

Choosing a soldering machine

Before deciding how to solder polypropylene pipes, you need to choose a suitable device. The first thing you should pay attention to:

1. Power. At home, pipes with a diameter of up to 50 mm are used. For their soldering, a device with a power of 0.7 kW is sufficient. If you plan to solder sections with a diameter of up to 75 mm, opt for a unit with 1 kW of power.
2. Type of heating element - plate or cylinder. The first option is easier to work with and should be used by an inexperienced plumber.
3. Number of nozzles and their sizes. Select several diameters, matching them to the sizes of the parts used.
4. Manufacturer. They give preference to well-known manufacturers who have proven themselves with quality products.

The quality of welding machines is determined by the error in the heating temperature of the part. Czech instruments are considered the best, but they are the most expensive. Russian-made devices are cheaper. For an installer who uses them for his own purposes, this is the most profitable option. Chinese products will fulfill the warranty period, but no more.

How to solder polypropylene pipes with your own hands

To connect pipes using soldering, the parts to be connected are heated and inserted into each other. After cooling, we obtain a single design. To know how to properly solder polypropylene pipes, you should read the instructions. The procedure is as follows:

1. Cut the required pipe size.
2. We mark the depth of its entry into the coupling.
3. Turn on the soldering iron for polypropylene pipes and heat the nozzles.
4. We put the parts on the nozzles. We maintain the heating time (we determine it according to table 1).
5. Remove the parts from the heater, connect them, press, hold for 4-6 seconds.
6. Checking the quality of the connection.

The heating time and temperature of polypropylene depend on the size of the pipes being welded; this is clarified according to Table 1.

Table 1

Pipe diameter, mm	Length of welded surface, mm	Heating period, sec	Welding period, sec	Cooling period, min
16,0	13,0	5	4	3
20,0	14,0	5	4	3
25,0	16,0	7	4	3
32,0	20,0	8	4	4
40,0	21,0	12	6	4
50,0	22,5	18	6	5
63,0	24,0	24	6	6

As we can see from the table, all the main soldering parameters depend on the diameter. The heating or cooling time must be respected; deviation in any direction will lead to a poor-quality connection.

Before you start soldering, you need to prepare a soldering iron. Nozzles of the required diameter are put on it. The device is connected to the network and heated to 260 0 C. This is indicated by a sound signal or a flashing green light. Next, we follow the instructions, observing the required temperature and heating time.

When the pipeline is located in inconvenient places, individual elements are heated one at a time. The first one should have a higher temperature; while the second one is heating up, it will cool down a little. After this, both parts are quickly connected and held for 4-6 seconds. When turning, corner couplings are used to ensure a right joint angle.

Features of soldering pipes with reinforcement

Before soldering reinforced polypropylene pipes, the reinforcement layer must be removed. The aluminum in the wall requires a long time of heating to melt, plus it increases the diameter, and it is not included in standard nozzles.

A seamstress is used for cleaning. This is a metal sleeve with built-in knives, which, when rotated, remove the reinforcement to plastic. If the aluminum layer is located inside the wall, use a trimmer.

Mistakes that are unacceptable when soldering pipes

The main mistakes are:

• underheating or overheating of polypropylene;
• violation of the alignment of joined parts;
• violation of the soldering process;
• wrong choice of material or size.

If polypropylene is heated for more than the prescribed time, an influx of plastic occurs inside the pipe, which reduces its throughput. If the temperature is insufficient, the polypropylene joint becomes fragile and will last a short time. If the axes of the joined workpieces do not coincide, the pipeline becomes distorted, which impairs its operation. When butt welding, the material of the joining surfaces must be the same, otherwise the strength of the seam is compromised.

Soldering polypropylene pipes is a difficult process, but doable. An important point is the choice of high-quality material, a convenient and reliable soldering iron. When carrying out work, you should follow safety precautions, have protective clothing and gloves, and be sure to ventilate the room.

Source: https://trubarik.ru/polipropilenovye/pajka-polipropilenovyh-trub

How to properly solder plastic pipes with a soldering iron

Manufacturers of materials for laying utility networks offer a wide selection of modern solutions that have replaced traditional ones. In particular, this applies to pipes for installation in a house or apartment of a water supply system, a hot water supply branch, a radiator and floor heating system.

To lay or repair a local pipeline made of polymer pipes (polyvinyl chloride, polypropylene), you need a special tool and some skill in working with it.

Soldering plastic pipes is not a complex job, but it is important to understand the technology and take into account a number of points in order to get a reliable and durable result.

Tool for soldering plastic pipes

Pipe soldering machine

In everyday life, a special device is used, designed to connect a polymer pipe to the corresponding fitting or coupling. The maximum permissible pipe diameter that a home craftsman can handle is 63 mm. Larger diameter pipes are mostly butt welded using professional equipment.

A soldering tool for home use is a unit equipped with a stand, the working part of which is heated to a predetermined temperature. The heating element (sole) is equipped with holes for installing nozzles of various diameters (from 16 to 32 mm).

Apparatus for soldering plastic pipes

The devices differ in design:

• xiphoid;
• cylindrical.

There is no fundamental difference which one to use for soldering plastic pipes with your own hands. In any case, strictly following the instructions will help you get the desired result.

Secrets of high-quality soldering

Soldering of pipes should be carried out in a room with a positive temperature, and the colder the air, the more time it will take to warm up plastic or metal-plastic parts for a tight and durable connection.

Secrets of high-quality soldering

To avoid common mistakes when installing heating or water supply pipes, pay attention to the following recommendations:

• The power of a household tool should be 1200 W.
• The device for home use is designed to work with pipes with a diameter of up to 32 mm; in other cases, you need to use a professional soldering iron.
• Before you start soldering, warm up the device for at least 5–10 minutes so that the working part with nozzles warms up to the specified parameters.
• Having soldered the pipeline elements together, do not twist them or move the seam so as not to damage its integrity. It is only permissible to carefully straighten the distortions, otherwise the seam will leak under load.
• Do not squeeze the parts together too much. Since the melted plastic will be pressed inward and reduce the bore diameter of the fitting, which will worsen the operating parameters of the system.
• Do not leave gaps between the edge of the pipe and the inside of the fitting. Such a connection will leak under pressure.
• Be sure to allow the soldered area to cool completely before applying stress.
• After each soldering operation, clean the nozzles from traces of melted plastic. This will prevent the appearance of carbon deposits, as well as damage to elements that need to be soldered.
• Clean the nozzles using a flat wooden stick. This will protect the Teflon coating from damage. Metal objects cannot be used, as scratches will render the nozzle unusable, and the plastic will stick to it and burn.

Attention! Before you begin installing the pipeline, watch the detailed video instructions and practice on unnecessary scraps of plastic pipes.

Security measures

It is important not only to know how to solder plastic pipes, but also to follow safety precautions when working with power tools so as not to get burned or injured.

It is important to use protective gloves

1. When working, be sure to wear protective gloves.
2. Pay attention to the cleanliness of the floor and dustiness of the room. Dirt trapped in the molten plastic impairs the quality of the weld and makes the joint unsightly.
3. The soldering unit must be placed on a horizontal, flat surface.
4. During the entire working process, the unit is not de-energized.
5. You can start welding elements only after the soldering iron has completely warmed up. In modern models, the indicator switched off indicates that the operating mode has been reached.

   Using an old device, wait about 20 minutes from the moment you turn it on.

Work progress

Let's take a closer look at how to properly solder plastic pipes at home. At the preliminary stage, you need to prepare all the necessary tools:

• tape measure and marker;
• needle file or file;
• fine grain sandpaper;
• pipe cutter;
• sharp mounting knife;
• soldering iron for welding plastic.

You will also need a rag and alcohol (or other degreasing agent) to treat the surfaces to be soldered.

Preparing elements

The pipes are cut to the required length using a special pipe cutter or a sharp mounting knife. Make sure that the cut is strictly perpendicular, otherwise you will not be able to make a tight connection.

Using a Shaver

Next you need to process the edge of the pipe. It is advisable to use a special tool - a shaver, but in its absence it is enough to use a mounting knife (used to remove burrs), after which the edge of an ordinary pipe made of propylene or fiberglass reinforced needs to be processed until smooth using a needle file and fine-grained sandpaper.

Important! For an aluminum-reinforced PVC pipe, it is recommended to remove the top layer of polymer and the foil layer at the edge to improve the quality of the connection.

After making sure that the smoothness of the treated edge is almost as good as the inside of a fitting purchased in a store, you can begin to solder the elements, having previously degreased the surfaces to be joined with alcohol.

Soldering technology

Let's look at how to use a soldering iron and what temperature mode you need to choose for different types of plastic pipes. Do-it-yourself installation of a polymer pipeline is carried out in several stages:

1. The soldering unit is securely fixed to the platform and installed on the working part of the nozzle of a suitable diameter.
2. The electric soldering iron is turned on after setting the required temperature. To solder polypropylene parts to each other, the working part must be heated to 260°C; when welding PVC products, heating to 220°C is required.
3. After the apparatus has warmed up, the fitting and the prepared edge of the pipe are put on the nozzles and the parts are heated for several seconds (the exact heating time is indicated in the table below, it depends on the diameter of the elements).
4. After waiting the required time, the parts are carefully joined together and left to cool completely. All other elements of the pipeline are fastened in the same way.

The depth of welding of the pipe corresponds to the parameters of the inside of the fitting - nozzles on the soldering iron ensure heating of the elements to the same depth to ensure maximum contact of surfaces for better adhesion.

Soldering process technology

The method of connecting polymer pipes using temperature welding is quite simple if you master the skill of accurately connecting heated elements and know how to solder the parts. Once the pipe is inserted into the fitting, it is not moved or rotated so that the heated polymer can form a monolith. If the joint is moved before the material hardens, the polymer will bunch up and the joint will depressurize.

Checking the connection quality

Testing the tightness of connections begins after all the joints have been installed and have had time to cool. To do this, water is poured into the finished system and the pipeline is inspected to identify leaks. Before adding water, let the installed system stand for at least an hour at normal room temperature, and if the air in the room is cooler, then the pre-test pause should last at least 2-3 hours.

If leaky joints are found, it is necessary to drain the water from the system and reinstall the pipeline section by installing new fittings and taking a piece of pipe of the appropriate length. An attempt to somehow seal a leaky connection or solder it using an electric soldering iron is doomed to failure in advance. Installation of a polymer pipeline requires strict adherence to technology.

An example of a quality connection

At the end of the repair work, the tightness of the system is checked again by pouring water into it. If we are talking about a heating system, the pipeline will undergo a real check only after heating the coolant in the boiler, at elevated temperatures and pressure.

Conclusion

Instructions on how to solder plastic pipes allow you to understand the technology of the process. If there is a need for one-time work, it is not economically profitable to buy an electric soldering iron for pipes; it is easier to rent a tool from a company that provides similar services.

When planning to carry out independent work for the first time, it is advisable to buy material with a small supply. Knowing only in theory how to solder pipes, before starting work in the house, you need to practice. If the experience is unsuccessful, entrust the installation or repair of pipelines in your home to professionals.

Source: https://ProfiTeplo.com/truby/124-kak-pajat-plastikovye.html

Soldering polypropylene pipes in hard-to-reach places: tips and tricks

Polypropylene pipelines (PPR), due to their affordability, physical parameters and ease of installation, are widely in demand in households when organizing cold and hot water supply. During self-installation, the greatest difficulty is caused by soldering polypropylene pipes in hard-to-reach places, which is quite difficult for a beginner to cope with without making mistakes.

Therefore, it is useful to study techniques - how to properly solder a pipeline near walls, the specifics of soldering in corners, it is advisable to be able to repair polypropylene sections of a pipeline in compliance with technology.

At the same time, it is very important to make the right choice of tool and know the most common mistakes made by beginners.

Fig. 1 Industrial apparatus for PPR butt soldering - principle of operation

Methods for welding polypropylene pipes

To connect polypropylene pipes, several welding methods are used depending on their diameter, wall thickness and area of ​​application:

• Stykova. The technique is used for joining large-diameter pipeline elements used in industrial and public utilities. The process occurs by simultaneous heating of pipe ends pre-cut at an angle of 90 degrees with a flat disk, after which their edges are forcefully pressed against each other on a special machine.
• Coupling. The technology is practically not used in welding polypropylene pipes (mainly with HDPE); the connection occurs using electric welded couplings, into which both ends of the pipe elements are inserted. When an electric current is passed, the inner casing heats up, becomes softer and loses its rigidity. As a result of this process, it is compressed under the pressure of the outer shell, forming a strong permanent joint between the connected elements (active hardening). After cooling, the active hardening effect remains, pressing the coupling tightly to the pipes.
• Bell method. The method, widely used in everyday life and in all areas of industry, consists of connecting the two ends of a polypropylene pipe using polypropylene fittings. For heating in everyday life and industry, special welding machines (irons) and heating nozzles are used, which simultaneously heat the surface of the pipe and the inside of the fitting, after which the elements are joined.

Rice. 2 Welding device - soldering iron

Necessary tool for soldering small diameter polypropylene pipes

The thermal diffusion method used for welding polypropylene elements is realized by heating them with special devices, usually called soldering irons or irons. Structurally, the unit is a steel body with a built-in heating element, to which cylindrical heaters (nozzles) are screwed, the dimensions corresponding to the standard outer diameters of polypropylene pipes.

The temperature is set by a mechanical thermostat and two switches; in more modern devices, an electronic temperature indicator with processor-controlled heating is installed. The majority of irons have a flat shape; a less common variety has a round heating element, the nozzles on which are fixed with double-sided clamping screws.

In addition to the iron, the following tool is required for welded installation of a polypropylene line:

• Scissors. Designed for cutting polypropylene pipes, they are often supplied with a soldering device.
• Pencil and tape measure. The tool, as well as a corner and a knife, are used to accurately measure and control the location of the cut areas and remove the internal chamfer.
• Set of connecting fittings. Includes straight and angle couplings, tees, taps, threaded fittings and other fittings used to change the direction or connect plumbing fixtures to the main line.
• Household chemicals. Substances may be needed to degrease the welded surface and clean it from dirt.

Rice. 3 Tools for working with PPR

Soldering polypropylene pipes in hard-to-reach places

When deciding how to solder polypropylene pipes in hard-to-reach places, the following factors should be taken into account.

Working with polypropylene pipelines in narrow places is more difficult than welding on straight pipe runs in conditions of sufficient space. Inconvenient places usually include areas near the top of the ceiling, spots in corners, and tight space conditions that make it difficult to install the soldering iron on the stand. In the latter case, you cannot do without outside help; an alternative solution is a special hook, prepared in advance in a convenient place, on which you can hang a soldering iron.

If the soldered pipe sections are located too close to each other on the wall, a special technique is used - the direct and mating parts of the joint are heated in turn. In this case, the first section is heated a little longer than the allotted time, and then the pipe is heated for a shorter time and, if possible, at a higher temperature (the regulator is set to a larger diameter).

The situation when the soldered sections must be of a certain length, but when welding them in line with a soldering iron, one of the parts will have to be cut to the width of two nozzles and a heating iron, can be solved in another way.

A similar nozzle is purchased, fixed on the heating platform, and each of the segments is simultaneously soldered in different planes, after which they are connected.

Using this method, you can mount not only straight sections, but also turns on walls, thereby ensuring a tighter fit of the line to the curved surface.

Rice. 4 Welding pipeline sections with an iron with two nozzles

Source: https://montagtrub.ru/payka-polipropilenovyih-trub-v-trudnodostupnyih-mestah-sovetyi-rekomendatsii-spetsialista/

Errors when soldering polypropylene pipes: temperature, moisture, dirt

Mistakes when soldering polypropylene pipes

Buying a soldering iron for plastic pipes is not so bad, since you need to know how to use it. Of course, today on the Internet it is not difficult to find a video on how to solder plastic pipes. However, as a rule, such video tutorials do not talk about the main mistakes when soldering polypropylene pipes, and this is where the installer’s path begins.

What are the most common mistakes made when soldering pipes? What do you need to consider before picking up a soldering iron for welding pipes? What temperature should I set, and how to solder pipes correctly? This is exactly what will be discussed in the review of the construction magazine samastroyka.ru.

Mistakes when soldering polypropylene pipes

The main mistakes when soldering, and to be absolutely correct, when welding polypropylene pipes, are associated with the following:

Incorrect temperature for welding pipes - many people set the maximum temperature on the soldering iron, which causes the plastic to melt strongly and thus you can make the most serious mistake associated with reducing the inlet diameter of the pipe or fitting.

The temperature that should be set on the soldering iron depends on many factors, such as the ambient temperature.

At an air temperature of 18-20 degrees, there is no need to set the pipe soldering iron to the maximum possible power; it will be enough to set the temperature on it within 250-270 degrees.

In this case, it is worth taking into account the diameter of the pipes; the smaller it is, the lower the temperature of the soldering iron should be. Of course, at this point, you can regulate the heating time of the pipe and fitting, but sometimes it is precisely reducing the temperature of the soldering iron that allows you to avoid melting the ends of the pipes, with their further deformation.

Pipe soldering time

If you do not adhere to a certain time when soldering polypropylene pipes, you can melt their ends to such an extent that deformation cannot be avoided.

Therefore, for standard situations, there are the following time intervals for soldering pipes, at a soldering iron temperature of 250-270 degrees:

• Pipe diameter 20 mm (heating time 5 seconds);
• Pipe diameter 25 mm (heating time 7 seconds);
• Pipe diameter 32 mm (heating time 8 seconds);
• Pipe diameter 40 mm (heating time 12 sec.);
• Pipe diameter 50 mm (heating time 18 seconds);
• Pipe diameter 63 mm (heating time 24 seconds);
• Pipe diameter 75 mm (heating time 30 seconds);
• Pipe diameter 90 mm (heating time 40 seconds);
• Pipe diameter 110 mm (heating time 50 sec-1 min).

Let us clarify that the heating time of polypropylene pipes depends not only on their diameter, but also on the temperature set on the pipe soldering iron, as well as on the temperature indoors or outdoors.

Poorly cleaned pipe surfaces - dirty or wet pipes cannot be soldered, as they will leak in any case. Therefore, before welding pipes, make sure that their surface is dry and free of dirt and dust.

If water flows out of a pipe, for example, when replacing water risers, then it should be stopped at least for the duration of soldering. This can be done using a piece of toilet paper or a napkin, pushing it inside the pipe.

After soldering, when the water flows through the pipes, it will wash out the napkin and it will end up in the coarse filter, without any negative consequences for the water supply.

How to solder polypropylene pipes

The main mistakes when soldering polypropylene pipes were discussed above. Let's look at a specific example of how to solder pipes correctly:

• We prepare all the necessary materials and tools for soldering polypropylene pipes: soldering iron, pipe cutter or metal saw, marker, pipes and fittings for them.

• We assemble the soldering iron, installing the necessary attachments on it, and plug it into the mains to heat up. It is recommended to wait until the soldering iron warms up well and turn it off at least once. After this, you can begin soldering polypropylene pipes.
• We take the pipe and mark it, where, how and where the fitting will look: elbow, tee, etc. For marking, it is best to use a black construction marker. We also make a mark on the pipe at what depth the fitting should go. All this will help in the future to avoid various errors associated with pipe marking.
• Now that the soldering iron is well heated, you can solder the pipes. To do this, the fitting is driven on one side of the soldering iron, and the pipe on the other. From this moment the report begins (see table of times for soldering polypropylene pipes, above). As soon as the specified time has passed, you need to quickly remove the pipe and fitting from the soldering iron and immediately connect them together.

• When connecting a pipe and a fitting, you must immediately align the fitting so that it sits exactly on the pipe. Do not press the pipe into the fitting too much, just push it to the previously noted depth. If you press the pipe strongly into the fitting, you can narrow the internal diameter, and this is an irreparable mistake when soldering polypropylene pipes. Also, when connecting a pipe and a fitting, it is not recommended to twist the fitting on the pipe. In simple words: he heated it, connected it, leveled it and held it in that position for about 30 seconds.

That is, after the pipe and fitting are connected together, you must wait at least 30-40 seconds for the plastic to harden. Good luck to everyone in your endeavors! Leave your comments and don't forget to share the article. Thanks to all.

(5 4,60 out of 5)

Source: https://samastroyka.ru/oshibki-pri-payke-polipropilenovyih-trub.html

How to solder plastic pipes

The best solution for creating a plumbing system is to use plastic pipes. If the decision has been made to build it yourself, you need to know how to combine the pipes into a single working mechanism.

Welding PVC is not a complicated procedure, but it is important to understand how to do it correctly and what tools are required.

If, when constructing a water supply system in a private house, the soldering rules were followed, the system can be operated without problems for many decades.

The growing popularity of using plastic pipes instead of metal pipes is due to several factors.

Advantages of plastic pipes:

• Soldering various plastic pipes is much easier and does not require specialized skills;
• possibility of long-term use (up to 50 years);
• low susceptibility to corrosion;
• environmental cleanliness;
• not susceptible to the negative influence of microorganisms;
• low cost;
• ease of installation even for a person without construction experience;
• Easy to transport due to low weight.

Plastic pipes for water supply systems.

Types and features of polypropylene for water supply

In order to carry out high-quality soldering of plastic pipes during the repair or construction of a plumbing/heating system, you need to know their types. They differ in the scope of use and operating rules. In total, there are 4 types of plastic polypropylene pipes with the following markings:

• PN-10: thin-walled polyvinyl chloride, used at temperatures up to 45 degrees. Small diameter pipes are used for cold water supply systems and creating heated floors;
• PN-16: pipes can be operated at high operating pressure with cold water or at low pressure but with hot water;
• PN-20: pipes of this category are used in mains with water up to 80 degrees;
• PN-25: metal-plastic pipes reinforced with aluminum are used when installing a hot water supply system with temperatures up to 95 degrees.

To reduce the cost of repair work, mainly plastic PVC pipes are used.

Machine for welding plastic pipes STEM RWM 2000C.

What you need for soldering

To solder plastic pipes, you need to use a special tool, but professional welding equipment is not required. In most cases, to install plastic water supply elements with your own hands you need:

• building level;
• scissors for cutting consumables;
• marker;
• roulette;
• file;
• fine-grained sandpaper;
• welding machine.

Not every person has welding equipment, but it makes no sense to purchase it, because... it may only be needed once for repairs. It is better to borrow or rent a device.

Tools

As a rule, all the necessary tools, except welding equipment, can be found at home, so this will not be a problem. Before you start soldering a polypropylene pipeline for plumbing or heating, it is recommended that you familiarize yourself with the design of the welding machine. Especially if you have no previous experience of using this tool independently.

The main working part of the device is the heating base. There are holes on it that allow you to install soldering attachments. This greatly simplifies repair work. There is a thermostat on the body of the device that allows you to adjust the temperature when heating.

Varieties of consumables for creating a high-quality plumbing system with your own hands.

Consumables

Polyethylene pipes are usually used for laying water supply lines in buildings and external routes. Installation of polyethylene pipes can be done using a coupling or welded method.

Attention! If you decide to use a polypropylene pipeline, you need to know about its features. Some categories of this material can only be used to provide cold water supply, because... high temperatures cause stretching. Therefore, in order to avoid sagging in the hot water mains, it is recommended to pay special attention to the marking of plastic pipes.

How to solder plastic pipes - detailed instructions

Instructions for soldering a water supply system with your own hands:

1. Using alcohol, clean the cut areas from any grease or dirt layer.
2. Place the pipe with the socket in the nozzle and heat it for a certain time (from 5 to 40 seconds depending on the diameter).
3. In 4-8 seconds, insert the pipe into the socket and connect the elements in this way.
4. Make sure the connection is of high quality, which looks like plastic rings.

It is important to note that the instructions for soldering a copper pipeline differ significantly from the welding diagram for a plastic one. Therefore, even if you have experience in installing copper products, it is recommended to carefully study the rules for soldering plastic ones.

Checking the quality of connections

After completing the work, it is recommended to leave the installed system for a period of 1 hour (at normal temperature) to 2-3 hours (at cool air). Then water is poured into it and the tightness of the joints is checked. If a leak is detected, the water must be drained, the area re-assembled and a new coupling or fitting installed. Taping or sealing a leaking joint will not bring a positive result.

Connecting pipes by soldering with reinforcement

Before welding reinforced products, it is important to first remove the top layer of foil. Plastic pipes with aluminum reinforcement in most cases have a large diameter, so they are not suitable for standard size nozzles.

As a preparatory stage, cleaning is carried out. To do this, use a seamstress or trimmer, which cleans the protective layer down to the plastic. Reinforced fiberglass products are soldered according to the standard scheme.

Following all recommendations at the preparation stage will help avoid breakthroughs, breakdowns, and leaks.

What can lead to errors during soldering?

The most common mistake is accidentally breaking the tightness of the connection. It is important that once the pipe is inserted into the fitting, do not move it. Otherwise, it is possible that the polymer (PVC) will wrinkle and the joint will not be airtight. This will lead to pipeline leakage in the future.

The quality of the welding joint will be impaired in the following cases:

• the cut was not cleared of fat;
• the cutting angle is not perpendicular;
• the cut does not fit tightly to the fitting;
• insufficient removal of the aluminum layer;
• start the procedure until the instrument is completely warmed up.

Welding PVC is not a complicated procedure; it can be carried out even by a person without relevant experience. However, it is important to carefully study the soldering technology before starting and completely follow the instructions. Then the welding connections will be reliable, and the created water supply, heating or sewerage system with metal-plastic pumps can be used for years.

Source: https://postroivsesam.ru/truby/kak-payat-svoimi-rukami

How to properly solder polypropylene pipes, instructions, tips and tricks - Machine

Welding polypropylene is one of the ways to connect water and sewer lines. In this case, hermetic joints are obtained, since the products are cross-linked at the molecular level. If the soldering of polypropylene pipes is done correctly, the service life of the water supply or drainage system increases many times over.

Types of pipes connected by soldering

The following types of pipes can be soldered.

1. polyvinyl chloride (PVC);
2. polypropylene;
3. copper pipes;
4. polybutene;
5. made of polyethylene with increased heat resistance;
6. reinforced plastic products.

Installation recommendations

In addition to the iron, you should prepare another tool for soldering polypropylene pipes; its composition is given above in the list. If you don’t have scissors for cutting the pipe at an angle of 90º, then for this purpose you can use a hacksaw and a carpenter’s miter box, or make it yourself, guided by the drawing:

Note. When there are no scissors for polypropylene pipes and they are cut with a hacksaw, then the end must be cleaned of burrs outside and inside the product.

Before cutting a section of the required length, it must be accurately marked. The fact is that when connecting, part of the pipe fits into a tee or any other fitting; this is called soldering depth.

Therefore, to the required size of the area, determined using a tape measure, you need to add the value of this depth, measuring its value from the end and putting a mark with a pencil.

Since soldering technology provides for different immersion depths for different pipeline diameters, its values ​​can be taken from the table:

Note. The table shows soldering depth ranges, since it varies within these limits among different manufacturers of PPR pipes. The value can be determined by measuring several fittings with a depth gauge.

When installing heating systems, reinforced polypropylene pipes are soldered; they differ from conventional pipes by the presence of a layer of aluminum foil, fiberglass or basalt fiber.

 Moreover, this layer can be made differently in products from different manufacturers. When the reinforcement is not located in the center of the wall thickness, but near the outer edge, then stripping will be required before soldering the polypropylene pipes.

There is a special device for this:

Important points in assembling a piping system

Before starting welding work, it is necessary to carefully consider the entire structure and sequence of connections. It’s a good idea to prepare a sketch showing key elements, turns, tees, and expansion joints.

Since the polyfusion joint is permanent, situations may arise when the manufacture of the next welding unit is impossible.

This is a typical case for soldering polypropylene pipes in hard-to-reach places.

Consider temperature deformations

When installing polypropylene plumbing materials, one should take into account their special physical property - they stretch noticeably when heated.

Of all types of pipes, in terms of the thermal expansion coefficient (0.15 mm/m*K), they are slightly inferior only to polyethylene.

Therefore, soldering, in particular long straight lines or sections for termination, must be carried out taking into account compensation for their elongations.

• When laying openly, U-shaped (1) or L-shaped (2) segments, manufactured on site or factory-made loop-shaped expansion joints for polypropylene pipes, are cut into the routes. It is also possible to compensate due to rotations in the system, and they must be able to move freely on supports
• When embedding, the routes are laid in corrugations or canisters with a margin of diameter or in elastic sleeves with thick walls, such as Energoflex.
• Temperature deformation in reinforced products is noticeably lower (about 3-5 times), which makes them more suitable for laying hot water supply and heating systems.

Important! The lack of temperature compensation leads to significant sinusoidal changes in pipeline geometry. The result can be torn fasteners when the installation is open, tiles or plaster torn from the wall when installed hidden.

Follow the rules for fastening the engineering structure

Reliable fixation for communications made of polymers is even more important than for their steel counterparts. The installation pitch and type of supports depend on the diameter of the polypropylene pipes, as well as on the temperature of the liquid transported through them. Violation of fastening rules can lead to sagging of pipelines, especially hot ones, their “bouncing” and knocking under the influence of pressure pulsation.

Table 2. Recommended support spacing for typical horizontal residential hot water and hot water supply lines, mm.

Outer diameter of PP pipe, mmWater temperature, ºС203040

16	500	450	400
20	550	500	450
25	650	550	500

Water risers with a diameter of up to 32 mm can be secured less frequently. The distance between the fixing clamps is taken to be no more than 1000 mm. If the diameter of the risers is larger, then a step of up to 1500 mm is allowed.

When installing fasteners, it is necessary to ensure that they do not interfere with linear deformations of the polymer material. It is preferable to install sliding supports. Along the line of rigid fastenings, it is planned to install expansion joints on polypropylene pipes.

You should be aware that shut-off and control valves in systems with a nominal diameter of 40 mm must be firmly fixed. With smaller diameters, fastenings are also desirable to prevent the transfer of loads from the use of plumbing fixtures to the pipes.

Specifics of soldering polypropylene pipes

Welding of polymer products is carried out using technology, which is realized through the use of material properties. Polypropylene is flexible. However, PP products acquire this property when the temperature changes. Its increase to a certain level helps to soften the material.

Cooling of a heated pipe joint also occurs quickly. For this reason, soldering/adhering time is reduced. If you perform actions to connect communications slowly, the quality of the connection decreases. In this case, it is difficult to ensure the tightness of the seam.

Socket or coupling connection

Soldering of polypropylene pipes and fittings

Fastening for shut-off valves

Butt brazing of large diameter pipes

Welding of polypropylene pipes is possible due to the properties of this material. Melting point – from +149°С. Soldering irons are used for soldering polypropylene. They provide heating of PP products to a level of +320°C, but at home a less intensive operating mode is used (up to +300°C).

PP pipes must not be exposed to a heat source heated to critical temperatures. It is also not recommended to use a soldering iron on the pipe for too long. Under such conditions, the material loses its properties, and the product will become wrinkled as a result.

General description of technology

There are 2 methods of recording communications:

The first technology for welding polypropylene pipes with your own hands is more suitable for beginners, because it requires less skill. The work can be completed even if the pipeline has not been installed in this way before.

Coupling soldering: 1 – polypropylene pipe, 2 – coupling, 3 – heated part of the soldering iron, 4 and 5 – nozzles (blanks)

The coupling method is based on the need to use special connecting elements that completely encircle the end part of the communications. Inside the coupling there is a connecting seam of 2 products. For domestic water supply this installation method is more suitable.

If it is not possible to use a shaped part, you can make a semblance of it. To do this, use a straight section of communications and trim it. Take into account that products are inserted into the fitting from 2 sides to a certain depth. The coupling method is used for joining communications with a diameter of up to 63 mm.

Direct soldering: 4 – heated soldering iron pancake, 5 – area of ​​the plastic pipe undergoing melting.

The direct fixation method requires heating only the end sections of the pipes. In this case, a fitting is not used, the seam connection is not closed with anything. This technology is used for welding large-diameter polypropylene pipes; it is rarely used in everyday life.

The disadvantage of this option is the difficulty of correctly positioning communications in accordance with the axis. Even small deviations to the sides can slow down the flow of fluid through the pipeline. For direct installation, a centering system is additionally used.

Impact of errors on welding quality

Unhurried, carefully considered actions are a guarantee against mistakes that can ruin all the work. You should take into account all the little details of soldering technology and not deviate one step from them.

Common mistakes that result in defective components of the installed propylene water supply network:

1. The surface of the pipe has not been cleaned of grease film.
2. The cutting angle of the mating parts differs from the value of 90º.
3. Loose fit of the end of the pipe into the fitting.
4. Insufficient or excessive heating of the parts being soldered.
5. Incomplete removal of the reinforced layer from the pipe.
6. Correcting the position of parts after the polymer has set.

Sometimes on high-quality materials, excessive heating does not produce visible external defects. However, internal deformation is noted when molten polypropylene closes the internal passage of the pipe. In the future, such a unit loses its functionality - it quickly becomes clogged and blocks the flow of water.

An example of a soldering defect resulting from erroneous actions. The master overheated the plastic pipe, which, in turn, became deformed from the inside

If the cut angle of the end parts differs from 90º, at the moment of joining the parts, the ends of the pipes lie in a beveled plane. A misalignment of parts occurs, which becomes noticeable when a line several meters long has already been installed.

Often for this reason it is necessary to redo the entire assembly again. Especially if pipes are laid in grooves.

Poor degreasing of joint surfaces contributes to the formation of “rejection islands.” At such points, polyfusion welding does not occur at all or occurs partially.

Pipes with such a defect work for some time, but a burst can occur at any moment. Also common are errors associated with loose fitting of the pipe inside the fitting.

A common mistake when soldering polypropylene pipes is that the end of the pipe does not fit tightly into the socket. The pipe must extend to the border of the rim or marking line

A similar result is shown by connections made with incomplete cleaning of the reinforcing layer. As a rule, a reinforced pipe is installed on high pressure lines. Residual aluminum foil creates a non-contact zone in the soldering area. It is at this point that leaks often occur.

The biggest mistake is an attempt to correct the soldered elements by scrolling around an axis relative to each other. Such actions sharply reduce the effect of polyfusion welding.

However, adhesions are formed at individual points, and a so-called “tack” is obtained. With a small tensile force, the “tack” holds the connection. However, as soon as you put the connection under pressure, the solder will immediately fall apart.

: How to connect HDPE pipes with fittings - we convey the essence

Welding process

Before you start working, you need to put attachments on the soldering iron that match the size of the pipes, and then turn it on and configure it. Here you need to know at what temperature to solder polypropylene pipes.

Source: https://regionvtormet.ru/okrashivanie/kak-pravilno-spayat-polipropilenovye-truby-instruktsii-sovety-i-rekomendatsii.html

How to solder polypropylene pipes correctly, without errors (material properties, installation rules)

March 22, 2017

Plastic products are gradually replacing traditional metal parts from everyday use. Possessing durability, they are not inferior to steel products in their ability to pump water. The main difference, besides the material, is the connection methods. The metal is welded or tightened with threads. The polymer is joined only thermally - the parts are soldered.

Polypropylene is one of the varieties of the family of polymer materials. It is an organic substance based on chemical compounds of carbon and hydrogen. Knowledge of physical and chemical properties is necessary to answer the question: how to solder polypropylene pipes and choose equipment operating modes.

Average density 880 kg/m³. The tensile force at break is about 300–400 kg/cm². Softening occurs at a temperature of 125–140°C. Melts at 175°C. It becomes brittle in cold temperatures from -5 to -15°C. Chemically resistant substance. Absolutely does not react with water. Inert to most organic and inorganic solvents. Properties are maintained up to temperatures of 70–90°C.

Such characteristics made it possible to develop and begin to produce polypropylene pipes for cold and hot water supply.

Pipes

The technical characteristics of products and materials must be known for soldering polypropylene pipes. Polymer products are produced in several modifications. Properties within one group are different from those within another group.

Polypropylene pipes are produced according to GOST 52134–2003 standards. Classification:

• 1 group PN10. The products are operated at pressures up to 10 atm. The temperature of the liquid carrier does not exceed +45°C.
• Group 2 PN16. Internal pressure up to 16 atm. Temperature up to +60°C. In Russia, this group is not widespread.
• Group 3 PN20. Pressure up to 20 atm. Operating fluid temperature up to +80°C.
• Group 4 PN25, reinforced with fiberglass or aluminum foil. Pressure up to 25 atm. Temperature up to +95°C.

For home water supply with cold water, PN10 products are used, hot water - PN20, heating - PN25 reinforced.

Basic information about polypropylene pipes can be found from the markings on the outside.

For example: Pipe PP-H 50 SDR 6 – 16 x 2 class 1/1.0 MPa GOST 52134–2003.

Polypropylene pressure pipe, manufactured according to GOST 52134–2003, outer diameter 16 mm, wall thickness 2 mm, with a maximum operating pressure of 1.0 MPa (10 atm.), service life up to 50 years at a pressure of 50 atm. and t=20°C.

In order to increase mechanical strength, products reinforced with fiberglass or aluminum are produced. In the latter case, the layer is located between the upper and inner layers of polypropylene. Reinforced pipes are preferable to use for centralized hot water supply and heating.

To solder polypropylene pipes, a certain mode and a special tool are required.

Soldering parameters

Polypropylene begins to “float” (deform) at a temperature of 120–140°C. The connection method is based on this property. The essence of the method is heating the material to a plastic state and connecting it with the force of the part. The semi-molten mass begins to diffuse into each other, forming a single substance. Soldering of polypropylene pipes is carried out at 240–270°C. The exact value is set taking into account:

• geometric parameters of the product (diameter and wall thickness);
• external conditions (ambient temperature, humidity, wind);
• duration of the heat treatment process (heating time).

Geometric dimensions

Practice has shown a direct relationship between the dimensions of the part being welded and the duration of heating of the products. With increasing geometric parameters, the time range increases. Explained:

1. The material has thermal conductivity. That is, part of the heat will be transferred to the internal structure of the part.
2. A large mass cannot be heated by simply increasing the temperature parameters - the destruction of the surface layers of the product will begin. Or, in other words, the material will burn out. Thermal conductivity is also to blame for this - part of the heat does not have time to go deep into the part.
3. A decrease in temperature indicators and a simultaneous increase in warm-up time leads to negative consequences. The inner layers do not have time to warm up to the point of forming a single monolithic structure with the material being welded. While the outer part will melt and turn into a fluid mass - “polymer jelly”, or vice versa.

External conditions

Special heating equipment is used for soldering polypropylene pipes. The time required to remove the heating elements and completely dock is about 3–5 seconds.

At low temperatures (below 15°C), strong winds, and high humidity, accelerated cooling of the surface of products may occur. This will cause the formation of a thin, weak bonding film. That is, the soldering of the polypropylene part did not take place.

The process must be repeated again, taking into account external factors:

• protect the work area from wind and humidity;
• divide the process into two stages - preheating and working stage.

Heating time

To help installers, a table with recommended process parameters was developed. This data will be useful when soldering polypropylene pipes with your own hands.

Diameter of polypropylene pipe, mm	Welding belt size, mm	Heating range, sec	Welding range, sec	Cooling duration, minutes
16.0	14.0	5.0	4.0	2.0
20.0	14.0	6.0	4.0	2.0
25.0	16.0	7.0	4.0	2.0
32.0	18.0	8.0	6.0	4.0
40.0	20.0	12.0	6.0	4.0
50.0	23.0	18.0	6.0	4.0
63.0	26.0	24.0	8.0	6.0
75.0	28.0	30.0	10.0	8.0
90.0	30.0	40.0	11.0	5.0
110.0	33.0	50.0	12.0	8.0

The size of the welding belt is a linear parameter indicating the length of the heated part of the pipe. As a rule, from the edge, along the axis of the product.

Work tool

To connect plastic products, a specialized tool is used - a pipe soldering iron. Easy to use and maintain. Therefore, this tool is used when soldering polypropylene pipes with your own hands. The device belongs to bell-shaped devices. Consists of:

• supporting part (plate with stand);
• frame;
• handle;
• heating element (attached to the body);
• nozzles (included in the heating plate).

The nozzles heat the outer and inner parts of the product separately, after which the heated parts are joined. To prevent the material from burning during heating, special Teflon coatings are used.

Main characteristics of the device

• Power consumption. The tool is conventionally divided into two groups: low-power, up to 1 kW and professional, up to 2 kW. The first group is equipped with one heating element, the second - with two. The heating rate depends on these parameters. For domestic purposes, 1 kW of power is sufficient. This is enough to equip the apartment with new wiring made from polymer products.
• The size of the parts to be connected. Professional units are equipped with nozzles of large diameters, up to 90 and 110 mm. Household appliances are equipped with devices Ø20, 25, 32, 40mm, that is, the most common sizes for cold and hot water supply.
• Heating temperature range. Maximum temperature 300°C. The versatility of the soldering iron is given by the function of adjusting temperature parameters. The average welding temperature of polypropylene pipes is 260°C. Polyethylene parts are heated to 220°C. There are more fusible materials. Therefore, the optimal adjustment range is 50–300°C.

Models can be equipped with a light indication of switching on and the presence of voltage in the network. Have a built-in thermostat. Professional devices are equipped with a system for setting the exact temperature and heating time.

Data is displayed on a liquid crystal display.

Installation

The main method of joining polymer parts with a diameter of up to 40–63 mm is socket (socket) soldering. In the process of how to solder polypropylene pipes, there is a certain technological order:

• The soldering unit must be installed on a rigid, stationary base.
• Provide power supply - use an extension cord with the required wire cross-section (wire core no less than Ø1.5mm).
• The products are prepared: cutting is done at right angles. Dirt deposits are removed. The surface is degreased. When using a reinforced part PN25, the outer layer of polypropylene and the aluminum layer are removed using a shaver. Marks are applied indicating the size of the welding belt.
• The condition of the nozzles is checked - the surface must be clean, without external damage.
• The products to be connected are placed on the corresponding attachments: the pipe is on the sleeve, the fitting (coupling) is on the mandrel.
• Heat the parts to the recommended temperature, maintaining the required time (see table).
• The heated products are removed from the soldering iron and quickly joined to each other. The connection is made along the axis of the pipe, without turning. The part is seated in the coupling to the depth indicated by the internal collar. The mixture is kept in a quiet state until the parts cool down.

Possible installation errors

The occurrence of trivial errors and their prevention is one of the immutable rules on how to solder polypropylene pipes correctly.

ERROR 1. Poorly cleaned surface, presence of water droplets. The result is deformation of the part, loss of strength.

ERROR 2. Misalignment during the joining process. The result is the occurrence of melts and a decrease in the internal diameter.

MISTAKE 3. Using different materials. Low-quality polypropylene or purchased from different manufacturers has different characteristics. This may not manifest itself immediately, but is sure to occur during the first year of operation.

ERROR 4. Incorrect installation. The settling of the part not completely into the fitting leads to the appearance of a gap. In this place, a glorified section is formed. The result is a leak during operation. The application of excessive force can create a sagging, which reduces the internal cross-section of the product.

CONCLUSION: How to solder polypropylene pipes correctly, without errors, means following the entire technological process, using the recommended soldering parameters.

Source: https://teplotorg.ru/articles/kak-pravilno-spayat-polipropilenovye-truby/

How to properly solder polypropylene pipes to create strong connections - Prof Pipes

Today, polypropylene pipes are used to install the water supply system. These are easy to use, reliable and durable products. With their help, anyone can create a plumbing system of almost any configuration. The main thing is to know the connection rules. This article will discuss exactly this. Here we will talk about how to solder polypropylene pipes.

Methods for soldering polypropylene pipes

To connect polypropylene pipes, you can use one of three methods . Namely:

• using diffuse soldering (using a special device - “iron”);
• soldering using electrical fittings;
• use of cold soldering.

The most common method is diffuse soldering. In this case, various additional fittings and an electric heating device (soldering iron or “iron”) are used. This method will be discussed in more detail below.

When connecting using electrical fittings, special connecting elements are used. They are put on the ends of pipes . After this, electrical voltage is applied to special metal inserts in the fitting. As a result of heating the metal, polypropylene melts, and after cooling, a strong connection is created.

This method is rarely used, only in cases where soldering using a “soldering iron” is impossible. Large construction companies also use this method of creating communications from polypropylene pipes when performing large volumes of work. The fact is that the electrical fittings themselves are quite expensive, so using them at home is unprofitable.

Another method to connect polypropylene pipes is to use cold welding . Special glue is applied to the desired area. With its composition, the adhesive mass slightly softens the polypropylene. The result is a strong and reliable connection. You can learn more about this method by watching a video from the Internet.

But this method also has its drawbacks. Firstly, cold soldering can only be used when installing communications for supplying cold liquids (cold water supply).

When heated, the connection may lose its tightness. Secondly, the pipes must be firmly secured.

If you use cold welding in areas where pipeline movement is possible, the connection (over time) will leak.

Features of diffuse soldering

To perform soldering of two polypropylene pipes, you must first prepare the necessary tools and materials. For work you will need:

• electric heating device or “soldering iron”. It can be purchased at any hardware store. But, most often, equipment is rented. Any communications made from polypropylene pipes last for many decades. Therefore, there is no point in buying rather expensive equipment for one-time use. You also need to prepare nozzles for the “soldering iron” of the required diameter. As a rule, they come with the device;
• device for cutting polypropylene pipes. This could be a special roller cutter, pipe shears or a hacksaw;
• to remove burrs on the ends of pipes after cutting them, prepare a file or a sharp knife;
• measuring tools (tape measure, ruler, marker or chalk);
• rags and liquid for degreasing polypropylene surfaces (alcohol or acetone);
• the pipes themselves and additional fittings (fittings).

Also, before soldering, you should familiarize yourself with the table , which indicates the time frame for all work. It takes a certain amount of time to heat polypropylene pipes of a certain diameter to the desired state. It also takes time for the polypropylene to lock into the joint and cool completely.

small diameter pipes are used to install a plumbing or heating system . In this case it is necessary:

• with an outer diameter of 16 mm, the heating time is 5 seconds, the fixing time is 4 seconds, the complete cooling time is 2 minutes;
• with an outer diameter of 20 mm, the heating time is 6 seconds, the fixing time is 4 seconds, the time for complete cooling is 2 minutes;
• with an outer diameter of 25 mm, the heating time is 7 seconds, the fixing time is 4 seconds, the time for complete cooling is 3 minutes;
• with an outer diameter of 32 mm, the heating time is 8 seconds, the fixing time is 6 seconds, the complete cooling time is 4 minutes;
• with an outer diameter of 40 mm, heating time is 12 seconds, fixing time is 6 seconds, complete cooling time is 4 minutes.

Having prepared all the tools and materials, as well as knowing the required time parameters, you can begin soldering work. How to do this correctly is described in the next chapter.

Stages of work execution

Soldering of polypropylene pipes is carried out in several stages . Namely:

1. First, marking and cutting of a piece of pipe is done. After this, using a knife or file, all burrs are cut off from the cut end. If the outer diameter of the pipe is more than 40 mm, then it is necessary to cut the ends at an angle of 45 degrees.
2. Now you need to “dry” check the connection . To do this, the prepared end of the pipe is inserted into the additional fittings (fitting). Check to see if there are any distortions or defects in the fitting itself. If any are found, it is better to make a replacement. After this, the end of the pipe is degreased, and the depth of the entrance to the fitting is marked on it. In this case, you need to leave a gap of 1 mm. It is necessary to avoid reducing the internal diameter of the pipe when extruding the end edge during soldering. Since pipes with a reinforcing layer are used to create a heating system, it is removed before further work (in the area that will be included in the fitting). To do this, you can use a knife or a special sewing machine.
3. Now you need to select a nozzle for the electric heating device of the required diameter. It's worth practicing a little to fit the pipe onto the nozzle. It is better to conduct training on a cold tool, because during soldering this will need to be done quickly but carefully.
4. The next step will be preparing the “soldering iron” for work. The selected attachments are put on it, and the equipment itself is installed on a flat, stable and durable base. It is better to place the “soldering iron” in a place so that it does not interfere with the marking and installation work itself. After this, connect the device to the power supply. A lit indicator will indicate that the soldering iron is ready for use. On some models, it is necessary to pre-set the heating temperature (in order to solder polyethylene pipes, 260 degrees will be enough).
5. After heating the “soldering iron”, the connection parts are put . In this case, you must first put a fitting (additional fittings) on the nozzle and then insert the end of the pipe into the other one. It is necessary to remove (after waiting the required period of time) in the reverse order.
6. After removing the connection elements from the heating device, they are inserted into each other, up to the pre-marked mark. In this case, axial rotations cannot be made.
7. Now wait some time for the polypropylene to set. Further work can be continued after the joint has completely hardened.

At this point, the work on soldering polypropylene pipes is completed.